Rapidly degradable poly (hydroxyacid) compositions

Claim 2

A hydroxyzable composition comprising poly(hydroxyacid) polymer containing, in an amount adequate to depolymerize said polymer, an ammonium salt or a quaternary ammonium compound substantially, fully distributed there through the polymer, said polymer being selected from the group consisting of polylactide, polyglycolide, copolymers of lactide and glycolide, and polymers containing a major proportion of lactide or glycolide units or combinations thereof, polymerized with up to 30% of at least one of the monomers epsilon-caprolactone, delta-valerolactone, 1,5 dioxepen-2-one, 1,4-dioxan-2-one, beta-butyrolactone, beta-propiolactone, 6-methyl-2,5-morpholinedione.

Claim 3

The composition of claim 1 wherein the quaternary ammonium compound is a substantially neutral salt represented by the formula ##STR3## wherein R 1 , R 2 , R 3 and R 4 can be the same or different and are aliphatic, cycloaliphatic, or aromatic radicals, or two or more of the groups R 1 through R 4 can, together with the N-atom, form a heterocyclic ring, and X is the anion of an organic or mineral acid.

Claim 4

The composition of claim 1 wherein R 1 to R 4 are alkyl, including substituted alkyl, and the quaternary ammonium compound is one or more of the following salts: tetrabutylammonium bromide, benzyltrimethylammonium chloride, methyltricaprylammonium chloride, methyltributylammonium chloride, triethylbenzylammonium chloride, octyltrimethylammonium bromide, or choline chloride.

Claim 5

The composition of claim 1 wherein the weight amount of quaternary ammonium compound is in the range of 0.1 to 10% by weight of poly(hydroxyacid).

Claim 6

The composition of claim 1 wherein said polymer consists essentially of polylactic acid.

Claim 7

The composition of claim 1 wherein said polymer comprises a major proportion of lactide units.

Claim 8

The composition of claim 1 wherein said composition includes a surfactant substantially fully distributed through the poly(hydroxyacid).

Claim 9

A molded article comprising the composition of claim 1.

Claim 10

A composition for depolymerization comprising a hydroxyzable poly(hydroxyacid) polymer containing substantially fully distributed therethrough 0.1 to 10% by weight of a quaternary ammonium compound that is reactive with said polymer and a solvent for the depolymerization products of said polymer and said quaternary ammonium compound, said solvent being in contact with said polymer containing the quaternary ammonium compound said poly(hydroxyacid) being selected from the group consisting of polylactide, polyglycolide, copolymers of lactide and glycolide, and polymers containing a major proportion of lactide or glycolide units or combinations thereof, polymerized with up to 30% of at least one of the monomers epsilon-caprolactone, delta-valerolactone, 1,5 dioxepen-2-one, 1,4 dioxan-2-one, beta-butyrolactone, betapropiolactone, 6-methyl-2,5-morpholinedione.

Claim 11

A composition for depolymerization comprising a hydroxyzable poly(hydroxyacid) polymer containing substantially fully distributed therethrough 0.1 to 10% by weight of a quaternary ammonium compound that is reactive with said polymer and a solvent for the depolymerization products of said polymer and said quaternary ammonium compound, said solvent being in contact with said polymer containing the quaternary ammonium compound said poly(hydroxyacid) being selected from the group consisting of polylactide, polyglycolide, copolymers of lactide and glycolide, and polymers containing a major proportion of lactide or glycolide units or combinations thereof, polymerized with up to 30% of at least one of the monomers epsilon-caprolactone, delta-valerolactone, 1,5 dioxepen-2-one, 1,4 dioxan-2-one, beta-butyrolactone, betapropiolactone, 6-methyl-2,5-morpholinedione.

Claim 12

The composition of claim 9 wherein the molar ratio of solvent to hydroxyacid moieties is in the range 1:1 to 100:1.

Claim 13

The composition of claim 9 wherein the solvent is a protic polar organic liquid or ammonia.

Claim 14

The composition of claim 9 wherein the weight ratio of quaternary ammonium compound to poly(hydroxyacid) is in the range 0.5 to 10% of the weight of the polymer.

Claim 15

A molding composition comprising a moldable solid hydroxyzable said poly(hydroxyacid) selected from the group consisting of polylactide, polyglycolide, copolymers of lactide and glycolide, and polymers containing a major proportion of lactide or glycolide units or combinations thereof, polymerized with up to 30% of at least one of the monomers epsilon-caprolactone, delta-valerolactone, 1,5 dioxepen-2-one, 1,4 dioxan-2-one, beta-butyrolactone, betapropiolactone, 6-methyl-2,5-morpholinedione, and, substantially fully distributed therethrough, about 0.1 to about 10% by weight, based on the weight of the poly(hydroxycarboxylic acid), of a quaternary ammonium salt of the formula ##STR4## wherein R 1 , R 2 , R 3 , and R 4 are alkyl, unsubstituted or substituted by oxy, amido, or aryl, and X is the anion of a mineral acid or organic acid.

Claim 16

A molding composition comprising a moldable solid hydroxyzable said poly(hydroxyacid) selected from the group consisting of polylactide, polyglycolide, copolymers of lactide and glycolide, and polymers containing a major proportion of lactide or glycolide units or combinations thereof, polymerized with up to 30% of at least one of the monomers epsilon-caprolactone, delta-valerolactone, 1,5 dioxepen-2-one, 1,4 dioxan-2-one, beta-butyrolactone, betapropiolactone, 6-methyl-2,5-morpholinedione, and, substantially fully distributed therethrough, about 0.1 to about 10% by weight, based on the weight of the poly(hydroxycarboxylic acid), of a quaternary ammonium salt of the formula ##STR4## wherein R 1 , R 2 , R 3 , and R 4 are alkyl, unsubstituted or substituted by oxy, amido, or aryl, and X is the anion of a mineral acid or organic acid.

Claim 17

A molding composition according to claim 13, comprising said poly(hydroxycarboxylic acid), said quaternary ammonium salt, and about 0.1 to about 1% by weight, based on the weight of the poly(hydroxycarboxylic acid), of a nonionic surfactant.

Claim 18

A method for recovering a hydroxyacid from a composition of claim 1, said method comprising: bringing a depolymerization medium into contact with a said composition and depolymerizing the poly(hydroxyacid) in said composition of claim said depolymerization medium providing a medium for interaction of the poly(hydroxyacid) and the quaternary ammonium compound of said composition, and recovering substantially monomeric hydroxyacid from said medium.

Claim 19

A method according to claim 15, wherein the depolymerization medium is a solvent for the substantially monomeric hydroxyacid.

Claim 20

A method according to claim 16, wherein the solvent is water, ammonia, an acid, an alcohol, an amine, or a mixture thereof.

Claim 21

A method according to claim 16, wherein the molar ratio of solvent to hydroxyacid moieties in the poly(hydroxyacid) is in the range 1:1 to 100:1.

Claim 22

A method for preparing a degradable poly(hydroxyacid) molding composition of claim 13, comprising the steps of adding a finely divided particulate solid quaternary ammonium compound to the poly(hydroxyacid) while said poly(hydroxyacid) is in the form of a molten mass, and blending the finely divided particulate solid quaternary ammonium compound with the molten mass until the particles of the quaternary ammonium compound are substantially fully distributed throughout the molten mass.

Claim 23

A method for preparing a degradable poly(hydroxyacid) molding composition of claim 13, comprising the steps of (a) polymerizing one or more monomers of the formulas I, II, and III HO--A--COOH (I) ##STR5## where A is a straight or branched aliphatic chain which can contain one or more heteroatoms in place of carbons in the aliphatic chain, and A contains from 1 to 8 carbon atoms in the backbone of the chain; A' is a straight or branched chain lower alkylene group of the formula --C(R 1 )(R 2 )--C(R 3 )(R 4 )--, where R 1 to R 4 are the same or different and are H or methyl; and Z is the aliphatic residue of a lactone, which residue can contain one or more hetero-atoms; (b) introducing the quaternary ammonium compound into the resulting polymer and substantially fully distributing said compound throughout said polymer before the polymerization reaction is completed.