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US5265957A Expired / Lapsed US ⏱️ 0.0 years remaining

Wireless temperature calibration device and method

Assignee: Texas Instruments Inc
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Filing: 1992-08-11
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Granted: 1993-11-30
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Expires: 2012-08-11
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Abstract

Abstract A device and method for calibrating at least one temperature sensor is disclosed herein. A wafer (30) is provided having a first plurality of calibration islands (36) of a material having a melting point in the range 150°-1150° C. The effective reflectivity of the wafer is measured in operation using the temperature sensor or via a separate light source. A first step change in an output signal of the temperature sensor corresponding to a wafer temperature equal to the melting point of the first calibration islands is detected. Finally, the temperature sensor calibration parameters are calculated.

Inventors

  • 👤 Mehrdad M. Moslehi
  • 👤 Habib Najm
  • 👤 Lino A. Velo

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 14:41
CPC Classifications
G; G01; G01K; G01K15/00; G01K15/005; G01J; G01J5/00; G01J5/52; G01J5/53; H; H10; H10P; H10P74/00; H10P74/20; H10P74/203; H10P74/27; G01J5/80

Claims Analysis

Total Claims: 44
Claim 1
Independent Claim 93 words
A wireless device for calibrating at least one temperature sensor, wherein said at least one temperature sensor is operable to detect a temperature dependent characteristic of said wireless device and output a signal corresponding to said temperature dependent characteristic, comprising a wafer having a plurality of calibration islands wherein said islands are of a material having a melting point in the range 150° to 1150° C. such that in operation a step change in said temperature dependent characteristic occurs at a wafer temperature equal to said melting point during a ramped-temperature calibration process.
Claim 2
Dependent Claim 93 words
A wireless device for calibrating at least one temperature sensor, wherein said at least one temperature sensor is operable to detect a temperature dependent characteristic of said wireless device and output a signal corresponding to said temperature dependent characteristic, comprising a wafer having a plurality of calibration islands wherein said islands are of a material having a melting point in the range 150° to 1150° C. such that in operation a step change in said temperature dependent characteristic occurs at a wafer temperature equal to said melting point during a ramped-temperature calibration process.
Claim 3
Dependent Claim 13 words
The wireless device of claim 1 wherein said temperature sensor is a pyrometer.
Claim 4
Dependent Claim 13 words
The wireless device of claim 1 wherein said temperature sensor is a ellipsometer.
Claim 5
Dependent Claim 15 words
The wireless device of claim 1 wherein said temperature sensor is a thermal expansion sensor.
Claim 6
Dependent Claim 14 words
The wireless device of claim 1 wherein said temperature sensor is a acoustical sensor.
Claim 7
Dependent Claim 13 words
The wireless device of claim 1 wherein said wafer is a semiconductor wafer.
Claim 8
Dependent Claim 71 words
The wireless device of claim 6 further comprising a laser light source for directing a laser beam at said wafer and an optical reflectance measurement device wherein said laser light source is operable to induce a step change in the output of said optical reflectance measurement device corresponding to said step change in said temperature dependent characteristic at a wafer temperature equal to said melting point during a ramped-temperature calibration run.
Claim 9
Independent Claim 125 words
A system for calibrating at least one temperature sensor, wherein said at least one temperature sensor is operable to detect a temperature dependent characteristic of said system, comprising: a. a wafer having a plurality of calibration rings wherein each of said rings comprises at least one material having a melting point in the range of 150° to 1150° C. such that in operation a step change in said temperature dependent characteristic occurs at a wafer temperature equal to said melting point of said calibration rings during a ramped-temperature calibration process; b. a plurality of light beams each directed at one of said calibration rings on the wafer; and c. a plurality of detectors for detecting the wafer reflectance values for each of the light beams.
Claim 10
Independent Claim 125 words
A system for calibrating at least one temperature sensor, wherein said at least one temperature sensor is operable to detect a temperature dependent characteristic of said system, comprising: a. a wafer having a plurality of calibration rings wherein each of said rings comprises at least one material having a melting point in the range of 150° to 1150° C. such that in operation a step change in said temperature dependent characteristic occurs at a wafer temperature equal to said melting point of said calibration rings during a ramped-temperature calibration process; b. a plurality of light beams each directed at one of said calibration rings on the wafer; and c. a plurality of detectors for detecting the wafer reflectance values for each of the light beams.
Claim 11
Dependent Claim 159 words
A wireless device having a frontside and a backside for calibrating at least one temperature sensor, wherein said at least one temperature sensor is operable to detect a temperature dependent characteristic of said wireless device and output a signal corresponding to said temperature dependent characteristic, comprising: a. a substrate; b. a buffer layer located adjacent to and over the substrate for preventing substrate contamination and thermal reactions; c. a plurality of first calibration islands located adjacent to said buffer layer, wherein said first calibration islands are of a material having a melting point in the range of 150° to 1150° C. such that in operation a first step change in said temperature dependent characteristic occurs at a wafer temperature equal to said melting point of said first calibration islands during a ramped-temperature calibration process; and d. a first encapsulation layer adjacent to said calibration islands for sealing and maintaining the form and integrity of said calibration islands during calibration.
Claim 12
Dependent Claim 159 words
A wireless device having a frontside and a backside for calibrating at least one temperature sensor, wherein said at least one temperature sensor is operable to detect a temperature dependent characteristic of said wireless device and output a signal corresponding to said temperature dependent characteristic, comprising: a. a substrate; b. a buffer layer located adjacent to and over the substrate for preventing substrate contamination and thermal reactions; c. a plurality of first calibration islands located adjacent to said buffer layer, wherein said first calibration islands are of a material having a melting point in the range of 150° to 1150° C. such that in operation a first step change in said temperature dependent characteristic occurs at a wafer temperature equal to said melting point of said first calibration islands during a ramped-temperature calibration process; and d. a first encapsulation layer adjacent to said calibration islands for sealing and maintaining the form and integrity of said calibration islands during calibration.
Claim 13
Dependent Claim 27 words
The wireless device of claim 9 further comprising a passivation layer located above said first encapsulation layer for protecting said calibration islands from degradation in reactive environments.
Claim 14
Dependent Claim 31 words
The wireless device of claim 10 wherein said buffer layer, said first calibration islands, said first encapsulation layer and said passivation layer are formed on the front side of said device.
Claim 15
Dependent Claim 31 words
The wireless device of claim 10 wherein said buffer layer, said first calibration islands, said first encapsulation layer and said passivation layer are formed on the back side of said device.
Claim 16
Dependent Claim 13 words
The wireless device of claim 10 wherein said passivation layer comprises silicon nitride.
Claim 17
Dependent Claim 13 words
The wireless device of claim 10 wherein said passivation layer comprises silicon dioxide.
Claim 18
Dependent Claim 109 words
The wireless device of claim 10 further comprising: a plurality of second calibration islands located adjacent to said first encapsulation layer wherein said second calibration islands are of a material different from said first calibration material and having a melting point in the range of 150° to 1150° C. such that in operation a second step change in said temperature dependent characteristic occurs at a wafer temperature equal to said melting point of said second calibration islands during said ramped-temperature calibration process; and b. a second encapsulation layer located between said second calibration islands and said passivation layer for sealing and maintaining the integrity of said second calibration islands.
Claim 19
Dependent Claim 18 words
The wireless device of claim 15 wherein said first and second calibration islands comprise tin and germanium, respectively.
Claim 20
Dependent Claim 18 words
The wireless device of claim 15 wherein said first and second calibration islands comprise germanium and aluminum, respectively.
Claim 21
Dependent Claim 18 words
The wireless device of claim 15 wherein said first and second calibration islands comprise antimony and tin, respectively.
Claim 22
Dependent Claim 14 words
The wireless device of claim 15 wherein said second encapsulation layer comprises silicon nitride.
Claim 23
Dependent Claim 14 words
The wireless device of claim 9 wherein said first encapsulation layer comprises silicon nitride.
Claim 24
Dependent Claim 14 words
The wireless device of claim 9 wherein said first encapsulation layer comprises silicon dioxide.
Claim 25
Dependent Claim 13 words
The wireless device of claim 9 wherein said temperature sensor is a pyrometer.
Claim 26
Dependent Claim 13 words
The wireless device of claim 9 wherein said first calibration islands comprise germanium.
Claim 27
Dependent Claim 13 words
The wireless device of claim 9 wherein said first calibration islands comprise tin.
Claim 28
Dependent Claim 13 words
The wireless device of claim 9 wherein said first calibration islands comprise aluminum.
Claim 29
Dependent Claim 14 words
The wireless device of claim 9 wherein said first calibration islands comprise an alloy.
Claim 30
Dependent Claim 13 words
The wireless device of claim 26 wherein said alloy comprises aluminum and tin.
Claim 31
Dependent Claim 16 words
The wireless device of claim 9 wherein said buffer layer comprises a layer of silicon nitride.
Claim 32
Dependent Claim 17 words
The wireless device of claim 28 wherein said buffer layer further comprises a layer of silicon dioxide.
Claim 33
Independent Claim 117 words
A method for calibrating at least one temperature sensor comprising the steps of: a. providing a wafer having a first plurality of calibration islands of a material having a melting point in the range 150° to 1150° C. b. ramping the temperature of said wafer; c. measuring a temperature dependent characteristic of the wafer with said at least one temperature sensor while said wafer temperature is being changed for each temperature sensor being calibrated; d. detecting a first step change in said temperature dependent characteristic corresponding to a wafer temperature equal to said melting point of said first calibration islands for each temperature sensor being calibrated; e. calculating the calibration parameters for each temperature sensor being calibrated.
Claim 34
Independent Claim 117 words
A method for calibrating at least one temperature sensor comprising the steps of: a. providing a wafer having a first plurality of calibration islands of a material having a melting point in the range 150° to 1150° C. b. ramping the temperature of said wafer; c. measuring a temperature dependent characteristic of the wafer with said at least one temperature sensor while said wafer temperature is being changed for each temperature sensor being calibrated; d. detecting a first step change in said temperature dependent characteristic corresponding to a wafer temperature equal to said melting point of said first calibration islands for each temperature sensor being calibrated; e. calculating the calibration parameters for each temperature sensor being calibrated.
Claim 35
Dependent Claim 37 words
The method of claim 30 wherein said wafer also has a plurality of second calibration islands of a material different from said first calibration islands and having a melting point in the range 150° to 1150° C.
Claim 36
Dependent Claim 40 words
The method of claim 31 further comprising the step of detecting a second step change in said physical characteristic corresponding to a wafer temperature equal to the melting point of said second calibration material for each temperature sensor being calibrated.
Claim 37
Dependent Claim 13 words
The method of claim 32 wherein said temperature dependent characteristic is surface reflectivity.
Claim 38
Independent Claim 138 words
A method for calibrating at least one temperature sensor comprising the steps of: a. providing a wafer having at least one plurality of calibration structures of a material having a melting point in the range of 150° to 1150° C., wherein said at least one temperature sensor is operable to detect reflectivity of said wafer and output a signal corresponding to said reflectivity; b. directing a light beam at the wafer; c. measuring the wafer reflectance at the point at which each light beam is directed; d. detecting a first step change in the detected wafer reflectance corresponding to a wafer temperature equal to the melting point of said calibration structures; e. determining a first current level of said signal corresponding to said first step change; and f. calculating the calibration parameters for each temperature sensor being calibrated.
Claim 39
Independent Claim 138 words
A method for calibrating at least one temperature sensor comprising the steps of: a. providing a wafer having at least one plurality of calibration structures of a material having a melting point in the range of 150° to 1150° C., wherein said at least one temperature sensor is operable to detect reflectivity of said wafer and output a signal corresponding to said reflectivity; b. directing a light beam at the wafer; c. measuring the wafer reflectance at the point at which each light beam is directed; d. detecting a first step change in the detected wafer reflectance corresponding to a wafer temperature equal to the melting point of said calibration structures; e. determining a first current level of said signal corresponding to said first step change; and f. calculating the calibration parameters for each temperature sensor being calibrated.
Claim 40
Dependent Claim 36 words
The method of claim 34 wherein said wafer has a first and second plurality of calibration structures, each of said pluralities comprising a different material having a melting point in the range 150° to 1150° C.
Claim 41
Dependent Claim 50 words
The method of claim 35 further comprising the steps of detecting a second step change in the detected wafer reflectance corresponding to a wafer temperature equal to the melting point of said second calibration structure and determining a second current level of said signal corresponding to said second step change.
Claim 42
Independent Claim 209 words
A method for calibrating at least one temperature sensor comprising the steps of: a. providing a first wafer having a first plurality of calibration islands of a first material having a melting point in the range 150° to 1150° C.; b. slowly ramping the temperature of said first wafer; c. measuring a temperature dependent characteristic of the first wafer in response to said changing temperature with each temperature sensor; d. detecting a first step change in said temperature dependent characteristic corresponding to a first wafer temperature equal to said melting point of said first calibration islands for each temperature sensor; e. providing a second wafer having a second plurality of calibration islands of a second material having a melting point in the range 150° to 1150° C., wherein said second material is different from said first material; f. slowly ramping the temperature of said second wafer; g. measuring said temperature dependent characteristic of said second wafer in response to said increasing temperature with each temperature sensor; h. detecting a second step change in said temperature dependent characteristic corresponding to a second wafer temperature equal to said melting point of said second calibration islands for each temperature sensor; and i. calculating the calibration parameters for each temperature sensor being calibrated.
Claim 43
Independent Claim 209 words
A method for calibrating at least one temperature sensor comprising the steps of: a. providing a first wafer having a first plurality of calibration islands of a first material having a melting point in the range 150° to 1150° C.; b. slowly ramping the temperature of said first wafer; c. measuring a temperature dependent characteristic of the first wafer in response to said changing temperature with each temperature sensor; d. detecting a first step change in said temperature dependent characteristic corresponding to a first wafer temperature equal to said melting point of said first calibration islands for each temperature sensor; e. providing a second wafer having a second plurality of calibration islands of a second material having a melting point in the range 150° to 1150° C., wherein said second material is different from said first material; f. slowly ramping the temperature of said second wafer; g. measuring said temperature dependent characteristic of said second wafer in response to said increasing temperature with each temperature sensor; h. detecting a second step change in said temperature dependent characteristic corresponding to a second wafer temperature equal to said melting point of said second calibration islands for each temperature sensor; and i. calculating the calibration parameters for each temperature sensor being calibrated.
Claim 44
Dependent Claim 49 words
The method of claim 37 further comprising the steps of: a. directing at least one light beam at said wafer; and b. providing a detector for each light beam to detect said reflectivity, wherein said first and second step changes are detected in an output signal of said detector.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-11-29 1997-05-31 1997-11-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-11-29 2001-05-31 2001-11-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-11-29 2005-05-31 2005-11-30 $7700.00 Window Closed / Lapsed

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