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US5260159A Expired / Lapsed US ⏱️ 0.0 years remaining

Developer for full color copy containing light-transmittable toner and resin-coated carrier having pores

Assignee: Minolta Co Ltd
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Filing: 1991-07-10
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Granted: 1993-11-09
•
Expires: 2011-07-10
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Abstract

Abstract This invention relates to a two-component developer for full color copy in the combination of small toner particles which are light-transmittable and composed of a specified resin with carrier particles having pores and/or irregularities.

Inventors

  • 👤 Junji Ohtani
  • 👤 Junji Machida
  • 👤 Yoshihisa Terasaka

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-07 19:23
CPC Classifications
G; G03; G03G; G03G9/00; G03G9/08; G03G9/097; G03G9/09783; G03G9/0821; G03G9/087; G03G9/08742; G03G9/08755; G03G9/09; G03G9/0926; G03G9/09708; G03G9/09725; G03G9/10; G03G9/113

Claims Analysis

Total Claims: 26
Claim 1
Independent Claim 136 words
A developer for full color copy containing at least; light-transmittable toner particles comprising a polyester resin as a main component having a number average molecular weight (Mn): 2500<Mn<10000 a weight average molecular weight (Mw) and a dispersion degree: 2<Mw/Mn<6 and a melting point (Tm); 80° C.<Tm<120° C., and carrier particles with a number of pores having a mean pore size of 0.1-0.5μm on the surfaces thereof, the carrier particles comprising core materials having magnetism and resin materials coating the core materials and wherein the toner contains at least one fluidization agent selected from the group consisting of silica, aluminum oxide, titanium oxide, a mixture of silica with aluminum oxide, a mixture of silica with titanium oxide and a mixture of aluminum oxide with titanium oxide at a content of 0.1-2 percents by weight of the toner.
Claim 2
Dependent Claim 136 words
A developer for full color copy containing at least; light-transmittable toner particles comprising a polyester resin as a main component having a number average molecular weight (Mn): 2500<Mn<10000 a weight average molecular weight (Mw) and a dispersion degree: 2<Mw/Mn<6 and a melting point (Tm); 80° C.<Tm<120° C., and carrier particles with a number of pores having a mean pore size of 0.1-0.5μm on the surfaces thereof, the carrier particles comprising core materials having magnetism and resin materials coating the core materials and wherein the toner contains at least one fluidization agent selected from the group consisting of silica, aluminum oxide, titanium oxide, a mixture of silica with aluminum oxide, a mixture of silica with titanium oxide and a mixture of aluminum oxide with titanium oxide at a content of 0.1-2 percents by weight of the toner.
Claim 3
Dependent Claim 18 words
A developer of claim 1, in which the pore size is distributed within the range of 0.001-3 μm.
Claim 4
Dependent Claim 26 words
A developer of claim 2, in which the carrier particles are coated with the resin materials so that a coating ratio may be 70% or more.
Claim 5
Dependent Claim 36 words
A developer of claim 3, in which the core materials of the carrier particles have a mean particle size of 20-100 μm and are filled at a filling ratio of 90 percents by weight or more.
Claim 6
Dependent Claim 16 words
A developer of claim 4, in which the carrier particles have a specific gravity of 3.5-7.5.
Claim 7
Dependent Claim 22 words
A developer of claim 5, in which the carrier particles have an electrical resistance of about 1×10 6 -about 1×10 14 Ω·cm.
Claim 8
Dependent Claim 68 words
A developer of claim 1, in which the carrier particles have surface irregularities having a shape factor S within the range of 130-200, the factor S being represented by the following formula; S={(outside circumference).sup.2 /area}×{1/(4π)}×100 [I] wherein the "outside circumference" is a mean value of outside circumferences of projected images of the carrier particles and the "area" is a mean value of projected areas of the carrier particles.
Claim 9
Dependent Claim 29 words
A developer of claim 1, in which the core materials are selected from the group consisting of ferrite, magnetite, iron, nickel, cobalt, an alloy thereof and a mixture thereof.
Claim 10
Dependent Claim 22 words
A developer of claim 8, in which the resin materials coating the core materials are olefinic resins, silicon resins, or poly(metha)acrylic resins.
Claim 11
Dependent Claim 28 words
A developer of claim 1, in which the carrier particles have a total pore volume of 0.1-2 ml/ml referred to as one milliliter of resin of coating layer.
Claim 12
Dependent Claim 162 words
A developer for full color toner containing at least; light-transmittable toner particles comprising a polyester resin as a main component having a number average molecular weight (Mn): 2500<Mn<10000 a weight average molecular weight (Mw) and a dispersion degree: 2<Mw/Mn<6 and a melting point (Tm); 80° C.<Tm<120° C., and carrier particles with a number of pores on the surfaces thereof having a pore size distributed within the range of 0.001-3μm, a mean pore size of 0.1-0.5 μm and a pore volume of 0.001-0.1 ml/g referred to as one gram of carrier particles, and the carrier particles comprising core materials having magnetism and resin materials coating the core materials and wherein the toner contains at least one fluidization agent selected from the group consisting of silica, aluminum oxide, titanium oxide, a mixture of silica with aluminum oxide, a mixture of silica with titanium oxide and a mixture of aluminum oxide with titanium oxide at a content of 0.1-2 percents by weight of the toner.
Claim 13
Dependent Claim 162 words
A developer for full color toner containing at least; light-transmittable toner particles comprising a polyester resin as a main component having a number average molecular weight (Mn): 2500<Mn<10000 a weight average molecular weight (Mw) and a dispersion degree: 2<Mw/Mn<6 and a melting point (Tm); 80° C.<Tm<120° C., and carrier particles with a number of pores on the surfaces thereof having a pore size distributed within the range of 0.001-3μm, a mean pore size of 0.1-0.5 μm and a pore volume of 0.001-0.1 ml/g referred to as one gram of carrier particles, and the carrier particles comprising core materials having magnetism and resin materials coating the core materials and wherein the toner contains at least one fluidization agent selected from the group consisting of silica, aluminum oxide, titanium oxide, a mixture of silica with aluminum oxide, a mixture of silica with titanium oxide and a mixture of aluminum oxide with titanium oxide at a content of 0.1-2 percents by weight of the toner.
Claim 14
Dependent Claim 26 words
A developer of claim 11, in which the carrier particles are coated with the resin materials so that a coating ratio may be 70% or more.
Claim 15
Dependent Claim 35 words
A developer of claim 12, in which the core materials of the carrier particles have a mean particle size of 20-100 μm and filled at a filling ratio of 90 percents by weight or more.
Claim 16
Dependent Claim 16 words
A developer of claim 13, in which the carrier particles have a specific gravity of 3.5-7.5.
Claim 17
Dependent Claim 22 words
A developer of claim 14, in which the carrier particles have an electrical resistance of about 1×10 6 -about 1×10 14 Ω·cm.
Claim 18
Dependent Claim 68 words
A developer of claim 11, in which the carrier particles have surface irregularities having a shape factor S within the range of 130-200, the factor S being represented by the following formula: S={(outside circumference).sup.2 /area}×{1/(4π)}×100 [I] wherein the "outside circumference" is a mean value of outside circumferences of projected images of the carrier particles and the "area" is a mean value of projected areas of the carrier particles.
Claim 19
Dependent Claim 29 words
A developer of claim 11, in which the core materials are selected from the group consisting of ferrite, magnetite, iron, nickel, cobalt, an alloy thereof and a mixture thereof.
Claim 20
Dependent Claim 22 words
A developer of claim 17, in which the resin materials coating the core materials are olefinic resins, silicon resins, or poly(metha)acrylic resins.
Claim 21
Dependent Claim 37 words
A developer of claim 18, in which fine particles having a charge controlling function or electrically conductive fine particles are contained at 0.1-60 percents by weight on the basis of the resin materials coating the core materials.
Claim 22
Dependent Claim 21 words
A developer of claim 11, in which the carrier particles are prepared by polymerizing a monomer on surfaces of core materials.
Claim 23
Dependent Claim 187 words
A developer for full color copy containing at least; from 6 to 12 percent by weight light-transmittable toner particles comprising a polyester resin as a main component having a number average molecular weight (Mn): 2500<Mn<10000 a weight average molecular weight (Mw) and a dispersion degree: 2<Mw/Mn<6 and a melting point (Tm): 80° C.<Tm<120° C.; a charge controlling agent represented by the following formula: ##STR3## in which R 5 -R 6 are respectively a C 1 -C 10 alkyl group; X + is a hydrogen ion, an ammonium ion, an aliphatic ammonium ion or an aromatic ammonium ion; and carrier particles with a number of pores having a mean pore size of 0.1-0.5 μm on the surfaces thereof, the carrier particles comprising core materials having magnetism and resin materials coating the core materials and wherein the toner contains at least one fluidization agent selected from the group consisting of silica, aluminum oxide, titanium oxide, a mixture of silica with aluminum oxide, a mixture of silica with titanium oxide and a mixture of aluminum oxide with titanium oxide at a content of 0.1-2 percents by weight of the toner.
Claim 24
Dependent Claim 187 words
A developer for full color copy containing at least; from 6 to 12 percent by weight light-transmittable toner particles comprising a polyester resin as a main component having a number average molecular weight (Mn): 2500<Mn<10000 a weight average molecular weight (Mw) and a dispersion degree: 2<Mw/Mn<6 and a melting point (Tm): 80° C.<Tm<120° C.; a charge controlling agent represented by the following formula: ##STR3## in which R 5 -R 6 are respectively a C 1 -C 10 alkyl group; X + is a hydrogen ion, an ammonium ion, an aliphatic ammonium ion or an aromatic ammonium ion; and carrier particles with a number of pores having a mean pore size of 0.1-0.5 μm on the surfaces thereof, the carrier particles comprising core materials having magnetism and resin materials coating the core materials and wherein the toner contains at least one fluidization agent selected from the group consisting of silica, aluminum oxide, titanium oxide, a mixture of silica with aluminum oxide, a mixture of silica with titanium oxide and a mixture of aluminum oxide with titanium oxide at a content of 0.1-2 percents by weight of the toner.
Claim 25
Dependent Claim 211 words
A developer for full color toner containing at least; from 6 to 12 percent by weight light-transmittable toner particles comprising a polyester resin as a main component have a number average molecular weight (Mn): 2500<Mn<10000 a weight average molecular weight (Mw) and a dispersion degree: a melting point (Tm): 80° C.<Tm<120° C.; a charge controlling agent represented by the following formula: ##STR4## in which R 5 -R 8 are respectively a C 1 -C 10 alkyl group; X + is a hydrogen ion, an ammonium ion, an aliphatic ammonium ion or an aromatic ammonium ion; and carrier particles with a number of pores on the surfaces thereof having a pore size distributed within the range of 0.001-3 μm, a means pore size of 0.1-0.5 μm and a pore volume of 0.001-0.1 ml/g referred to as one gram of carrier particles; and the carrier particles comprising core materials having magnetism and resin materials coating the core materials and wherein the toner contains at least one fluidization agent selected from the group consisting of silica, aluminum oxide, titanium oxide, a mixture of silica with aluminum oxide, a mixture of silica with titanium oxide and a mixture of aluminum oxide with titanium oxide at a content of 0.1-2 percents by weight of the toner.
Claim 26
Dependent Claim 211 words
A developer for full color toner containing at least; from 6 to 12 percent by weight light-transmittable toner particles comprising a polyester resin as a main component have a number average molecular weight (Mn): 2500<Mn<10000 a weight average molecular weight (Mw) and a dispersion degree: a melting point (Tm): 80° C.<Tm<120° C.; a charge controlling agent represented by the following formula: ##STR4## in which R 5 -R 8 are respectively a C 1 -C 10 alkyl group; X + is a hydrogen ion, an ammonium ion, an aliphatic ammonium ion or an aromatic ammonium ion; and carrier particles with a number of pores on the surfaces thereof having a pore size distributed within the range of 0.001-3 μm, a means pore size of 0.1-0.5 μm and a pore volume of 0.001-0.1 ml/g referred to as one gram of carrier particles; and the carrier particles comprising core materials having magnetism and resin materials coating the core materials and wherein the toner contains at least one fluidization agent selected from the group consisting of silica, aluminum oxide, titanium oxide, a mixture of silica with aluminum oxide, a mixture of silica with titanium oxide and a mixture of aluminum oxide with titanium oxide at a content of 0.1-2 percents by weight of the toner.

References Cited (Backward Citations)

US3998747A Cited
JPS5619059A Cited
JPS5786837A Cited
US4564647A Cited
US4845003A Cited
JPH0269771A Cited
JPH02146061A Cited
JPH02187771A Cited
JPH02187770A Cited
US5093201A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-11-08 1997-05-10 1997-11-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-11-08 2001-05-10 2001-11-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-11-08 2005-05-10 2005-11-09 $7700.00 Window Closed / Lapsed

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