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US5256019A Expired / Lapsed US ⏱️ 0.0 years remaining

Washerless self-captivating screw

Assignee: PEM Management Inc
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Filing: 1992-11-24
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Granted: 1993-10-26
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Expires: 2012-11-24
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Abstract

Abstract A self-captivating screw becomes captive in a metal sheet, yet is freely rotatable after a simple pressing of the two parts. The screw is applied to the sheet by pressing against an anvil having a circular cavity in alignment with the panel aperture. The screw has an elongate shank with a head at one end and a threaded portion at the opposite end. The head and threaded portion are greater in diameter than the shank. The screw includes a displacer collar just beneath the head which, under pressure, deforms the metal sheet causing the cold flow of panel metal inward about the screw shank without gripping it tightly. The anvil cavity has a diameter greater than the major diameter of the screw threads, but less than the diameter of either the displacer collar or the minor diameter of the threads.

Inventors

  • 👤 II Ronald W. Phillips

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-26 12:11
CPC Classifications
F; F16; F16B; F16B37/00; F16B37/04; F16B37/06; F16B37/062; F16B37/068; F16B41/00; F16B41/002; Y; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49826; Y10T29/4984; Y10T29/49845; Y10T29/49947; Y10T29/49963

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 159 words
A rotatable, captive screw loosely fitted into a sheet metal panel, comprising: a planar sheet metal panel having a simple circular aperture formed there; a screw fitted into said aperture, said screw comprising an elongate shank with a head at one end and a threaded portion at the opposite end, said head and said threaded portion being greater in diameter than said shank; said aperture being smaller than said head, but greater in diameter than said threaded portion of said screw; a displacer collar located directly beneath said head, said collar being smaller in diameter than said head and having a portion forming a shoulder perpendicular to the axis of said screw; and said screw being loosely captive within said panel without the aid of other parts by forcibly embedding said collar into said panel supported by an anvil having a circular recess less than the diameter of the displacer collar, thereby deformably constricting said panel about said shank.
Claim 2
Dependent Claim 159 words
A rotatable, captive screw loosely fitted into a sheet metal panel, comprising: a planar sheet metal panel having a simple circular aperture formed there; a screw fitted into said aperture, said screw comprising an elongate shank with a head at one end and a threaded portion at the opposite end, said head and said threaded portion being greater in diameter than said shank; said aperture being smaller than said head, but greater in diameter than said threaded portion of said screw; a displacer collar located directly beneath said head, said collar being smaller in diameter than said head and having a portion forming a shoulder perpendicular to the axis of said screw; and said screw being loosely captive within said panel without the aid of other parts by forcibly embedding said collar into said panel supported by an anvil having a circular recess less than the diameter of the displacer collar, thereby deformably constricting said panel about said shank.
Claim 3
Dependent Claim 29 words
The captive screw and sheet metal panel of claim 1, further including a centering ramp directly beneath said collar, said ramp having a major diameter greater than said aperture.
Claim 4
Dependent Claim 25 words
The screw and panel of claim 2, wherein the minor diameter of the threaded portion is greater than the constricted diameter of the panel aperture.
Claim 5
Dependent Claim 18 words
The screw and panel of claim 3, wherein said panel is the face plate of an electrical connector.
Claim 6
Independent Claim 162 words
The method of captivating a screw in a panel, comprising the steps of: placing a screw into a simple circular aperture in a panel, said screw comprising an elongate shank with a head at one end and a threaded portion at the opposite end, said head and said threaded portion being greater in diameter than said shank, and a displacer collar located directly beneath said head, said collar being smaller in diameter than said head; and pressing the head of said screw into the panel while supporting the back side of the panel with an anvil having a circular recess located in alignment with said panel aperture to receive the end of the screw during pressing, said anvil recess having a diameter greater than said thread, but less than the diameter of the displacer collar, whereby said pressing causes the cold flow of metal around the panel aperture to move inward about the shank to loosely capture the screw in the panel.
Claim 7
Independent Claim 162 words
The method of captivating a screw in a panel, comprising the steps of: placing a screw into a simple circular aperture in a panel, said screw comprising an elongate shank with a head at one end and a threaded portion at the opposite end, said head and said threaded portion being greater in diameter than said shank, and a displacer collar located directly beneath said head, said collar being smaller in diameter than said head; and pressing the head of said screw into the panel while supporting the back side of the panel with an anvil having a circular recess located in alignment with said panel aperture to receive the end of the screw during pressing, said anvil recess having a diameter greater than said thread, but less than the diameter of the displacer collar, whereby said pressing causes the cold flow of metal around the panel aperture to move inward about the shank to loosely capture the screw in the panel.
Claim 8
Dependent Claim 27 words
The method of claim 5, wherein said screw includes a centering ramp located directly beneath said collar, said ramp having a major diameter greater than said aperture.
Claim 9
Dependent Claim 26 words
The method of claim 6, wherein the minor diameter of the threaded portion of said screw is greater than the constricted diameter of the panel aperture.
Claim 10
Dependent Claim 16 words
The method of claim 7, wherein said panel is the face plate of an electrical connector.

References Cited (Backward Citations)

US1547162A Cited
US1773410A Cited
US1854730A Cited
US1946063A Cited
US3186284A Cited
US3465803A Cited
US3770037A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-10-25 1997-04-26 1997-10-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-10-25 2001-04-26 2001-10-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-10-25 2005-04-26 2005-10-26 $7700.00 Window Closed / Lapsed

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