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US5250582A Expired / Lapsed US ⏱️ 0.0 years remaining

Process for making cellular and microcellular polyurethane foams

Assignee: Olin Corp
•
Filing: 1990-07-23
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Granted: 1993-10-05
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Expires: 2010-07-23
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Abstract

Abstract The present invention relates to a process for producing a cellular or microcellular polyurethane foam wherein the reactants provide a built-in blowing capability. The process is effected by reacting a polyisocyanate with a carboxy-modified polyol to form a polyurethane and carbon dioxide, said carbon dioxide acting as an in situ blowing agent to foam said polyurethane into a cellular or microcellular polyurethane foam. In another aspect, the present invention relates to a process for forming an integral skin cellular or microcellular polyurethane foam by reacting, in a closed mold, a polyisocyanate with a carboxy-modified polyol to form a polyurethane and carbon dioxide.

Inventors

  • 👤 Robert C. Hire
  • 👤 Ronald S. Blackwell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 02:39
CPC Classifications
C; C08; C08G; C08G18/00; C08G18/06; C08G18/28; C08G18/30; C08G18/34; C08G18/348; C08G18/40; C08G18/48; C08G18/63; C08G18/632; C08G18/638; C08G2110/00; C08G2110/0008; C08G2110/0016; C08G2110/0025; C08G2110/0033; C08G2110/0041; C08G2110/0066

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 99 words
A process for producing a cellular or microcellular polyurethane foam wherein the reactants provide a built-in blowing capability, said process being effected by reacting a polyisocyanate with a carboxy-modified polyol, in the presence of a chlorofluorocarbon or hydrochlorofluorocarbon supplemental blowing agent, to form a polyurethane or other isocyanate derivative product and carbon dioxide, said carbon dioxide acting as an in situ blowing agent to foam said polyurethane into a cellular or microcellular polyurethane foam, said carboxy-modified polyol being a carboxylic acid grafted polyol which is the reaction product of a monoether polyol or polyether polyol and a carboxylic acid.
Claim 2
Dependent Claim 99 words
A process for producing a cellular or microcellular polyurethane foam wherein the reactants provide a built-in blowing capability, said process being effected by reacting a polyisocyanate with a carboxy-modified polyol, in the presence of a chlorofluorocarbon or hydrochlorofluorocarbon supplemental blowing agent, to form a polyurethane or other isocyanate derivative product and carbon dioxide, said carbon dioxide acting as an in situ blowing agent to foam said polyurethane into a cellular or microcellular polyurethane foam, said carboxy-modified polyol being a carboxylic acid grafted polyol which is the reaction product of a monoether polyol or polyether polyol and a carboxylic acid.
Claim 3
Dependent Claim 25 words
The process of claim 1 wherein said carboxylic acid is selected from the group consisting of fumaric acid, maleic acid, itaconic acid, and combinations thereof.
Claim 4
Dependent Claim 90 words
A process for forming an integral skin cellular or microcellular polyurethane foam by reacting, in a closed mold, a polyisocyanate with a carboxy-modified polyol, in the presence of a chlorofluorocarbon or hydrochlorofluorocarbon supplemental blowing agent, to form a polyurethane and carbon dioxide, said carbon dioxide acting as an in situ blowing agent to foam said polyurethane into an integral skin cellular or microcellular polyurethane foam, said carboxy-modified polyol being a carboxylic acid grafted polyol which is the reaction product of a monoether polyol or polyether polyol and a carboxylic acid.
Claim 5
Dependent Claim 90 words
A process for forming an integral skin cellular or microcellular polyurethane foam by reacting, in a closed mold, a polyisocyanate with a carboxy-modified polyol, in the presence of a chlorofluorocarbon or hydrochlorofluorocarbon supplemental blowing agent, to form a polyurethane and carbon dioxide, said carbon dioxide acting as an in situ blowing agent to foam said polyurethane into an integral skin cellular or microcellular polyurethane foam, said carboxy-modified polyol being a carboxylic acid grafted polyol which is the reaction product of a monoether polyol or polyether polyol and a carboxylic acid.
Claim 6
Dependent Claim 25 words
The process of claim 3 wherein said carboxylic acid is selected from the group consisting of fumaric acid, maleic acid, itaconic acid, and combinations thereof.
Claim 7
Dependent Claim 9 words
The product produced by the process of claim 1.
Claim 8
Dependent Claim 9 words
The product produced by the process of claim 3.
Claim 9
Dependent Claim 13 words
The process of claim 1 which additionally employs a supplemental water blowing agent.
Claim 10
Dependent Claim 13 words
The process of claim 3 which additionally employs a supplemental water blowing agent.

References Cited (Backward Citations)

US4352896A Cited
US4417002A Cited
US4460738A Cited
US4521615A Cited
US4590255A Cited
US4910231A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-10-04 1997-04-05 1997-10-05 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-10-04 2001-04-05 2001-10-05 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-10-04 2005-04-05 2005-10-05 $7700.00 Window Closed / Lapsed

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