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Process for producing a propylene random copolymer

Assignee: Mitsubishi Chemical Corp
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Filing: 1992-05-01
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Granted: 1993-07-06
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Expires: 2012-05-01
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Abstract

Abstract A process for producing a propylene random copolymer comprising the repeating units (I)-(III) in quantities of 70-99.9 molar % of (I), 0-15 molar % and 0.1-30 molar %, respectively, which comprises contacting monomers which afford the following repeating units: ##STR1## m denotes 0 or an integer of 2-10, R.sub.α, R.sub.β and R.sub.γ independently represent a hydrogen atom or a hydrocarbyl group having 1-5 carbon atoms, at least one of R.sub.β and R.sub.γ being the hydrocarbyl group, and n denotes an integer of 1-5, with a polymerization catalyst to copolymerize, the polymerization catalyst comprising: component (A) which is a transition metal compound represented by the formula: Q.sub.a (C.sub.5 H.sub.5-a-b R.sup.1.sub.b)(C.sub.5 H.sub.5-a-c R 2 c )MeXY wherein R 1 and R 2 , respectively, represent a hydrocarbyl group having 1-20 carbon atoms, a halogen atom, an alkoxy group, a silicon-containing hydrocarbyl group, a phosphorus-containing hydrocarbyl group, a nitrogen-containing hydrocarbyl group or a boron-containing hydrocarbyl group, Q represents a bonding group crosslinking the two conjugated five-membered ring ligands, Me represents a transition metal of groups IVB-VIB in the Periodic Table, X and Y, represent hydrogen, a halogen atom, a hydrocarbyl group, an alkoxy group, an amino group, phosphorus-containing hydrocarbyl group or a silicon-containing hydrocarbyl group, respectively, a denotes 0 or 1, b denotes an integer in the range of 0≦b≦4 and c denotes an integer in the range of 0≦c≦4; and component (B) which is an alumoxane.

Inventors

  • 👤 Takashi Fujita
  • 👤 Toshihiko Sugano
  • 👤 Hideshi Uchino

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 10:10
CPC Classifications
C; C08; C08F; C08F210/00; C08F210/04; C08F210/06; C08F4/00; C08F4/42; C08F4/44; C08F4/60; C08F4/62; C08F4/64; C08F4/659; C08F4/65912; C08F4/6592; C08F4/65922; Y; Y10; Y10S; Y10S526/00; Y10S526/943

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 357 words
A process for producing a propylene random copolymer which comprises contacting monomers with a polymerization catalyst, wherein said monomers comprise propylene and a non-conjugated branched diene represented by the formula: CH 2 ═CH--(CH 2 ) n --C(R.sub.α)═C(R.sub.β)--(R.sub.γ) and optionally an α-olefin represented by the formula: CH 2 ═CH--C m H 2m+1 , which provide the following repeating units (I)-(III) in quantities of 70-99.9 molar % of (I), 0-15 molar % of (II) and 0.1-30 molar % of (III), respectively, in admixture with the catalyst to give the random copolymer; ##STR6## wherein m denotes 0 or an integer of 2-10, R.sub.α, R.sub.β, R.sub.γ independently represent an hydrogen atom or a hydrocarbyl group having 1-5 carbon atoms, at least one of R.sub.β and R.sub.γ being the hydrocarbyl group, and n denotes an integer of 1-5, the polymerization catalyst comprising: component (A) which is a transition metal compound represented by the formula: Q.sub.a (C.sub.5 H.sub.5-a-b R.sup.1.sub.b)(C.sub.5 H.sub.5-a-c R.sup.2.sub.c)MeXY wherein (C 5 H 5-a-b R 1 b ) and (C 5 H 5-a-c R 2 c ), respectively, represent a conjugated five-membered ring ligand coordinating to a metal Me, R 1 and R 2 , respectively, represent a hydrocarbyl group having 1-20 carbon atoms, a halogen atom an alkoxy group, a silicon-containing hydrocarbyl group, a phosphorus-containing hydrocarbyl group, a nitrogen-containing hydrocarbyl group or a boron-containing hydrocarbyl group, wherein R 1 and R 2 or a boron containing hydrocarbyl group, wherein R 1 and R 2 may be the same or different, and a plurality of R 1 or of R 2 can be bonded to each other, Q represents a bonding group crosslinking the two conjugated five-membered ring ligands, Me represents a transition metal of groups IVB-VIB in the Periodic Table, X and Y, which may be the same or different, represent a hydrogen atom, a halogen atom, a hydrocarbyl group, an alkoxy group, an amino group, a phosphorus-containing hydrocarbyl group or a silicon containing hydrocarbyl group, respectively, a denotes 1, b denotes an integer in the range of 0≦b≦5 and c denotes an integer in the range of 0≦c≦5 wherein 0≦a+b≦5 and 0≦a+c≦5; and component (B) which is an alumoxane.
Claim 2
Dependent Claim 357 words
A process for producing a propylene random copolymer which comprises contacting monomers with a polymerization catalyst, wherein said monomers comprise propylene and a non-conjugated branched diene represented by the formula: CH 2 ═CH--(CH 2 ) n --C(R.sub.α)═C(R.sub.β)--(R.sub.γ) and optionally an α-olefin represented by the formula: CH 2 ═CH--C m H 2m+1 , which provide the following repeating units (I)-(III) in quantities of 70-99.9 molar % of (I), 0-15 molar % of (II) and 0.1-30 molar % of (III), respectively, in admixture with the catalyst to give the random copolymer; ##STR6## wherein m denotes 0 or an integer of 2-10, R.sub.α, R.sub.β, R.sub.γ independently represent an hydrogen atom or a hydrocarbyl group having 1-5 carbon atoms, at least one of R.sub.β and R.sub.γ being the hydrocarbyl group, and n denotes an integer of 1-5, the polymerization catalyst comprising: component (A) which is a transition metal compound represented by the formula: Q.sub.a (C.sub.5 H.sub.5-a-b R.sup.1.sub.b)(C.sub.5 H.sub.5-a-c R.sup.2.sub.c)MeXY wherein (C 5 H 5-a-b R 1 b ) and (C 5 H 5-a-c R 2 c ), respectively, represent a conjugated five-membered ring ligand coordinating to a metal Me, R 1 and R 2 , respectively, represent a hydrocarbyl group having 1-20 carbon atoms, a halogen atom an alkoxy group, a silicon-containing hydrocarbyl group, a phosphorus-containing hydrocarbyl group, a nitrogen-containing hydrocarbyl group or a boron-containing hydrocarbyl group, wherein R 1 and R 2 or a boron containing hydrocarbyl group, wherein R 1 and R 2 may be the same or different, and a plurality of R 1 or of R 2 can be bonded to each other, Q represents a bonding group crosslinking the two conjugated five-membered ring ligands, Me represents a transition metal of groups IVB-VIB in the Periodic Table, X and Y, which may be the same or different, represent a hydrogen atom, a halogen atom, a hydrocarbyl group, an alkoxy group, an amino group, a phosphorus-containing hydrocarbyl group or a silicon containing hydrocarbyl group, respectively, a denotes 1, b denotes an integer in the range of 0≦b≦5 and c denotes an integer in the range of 0≦c≦5 wherein 0≦a+b≦5 and 0≦a+c≦5; and component (B) which is an alumoxane.
Claim 3
Dependent Claim 33 words
A process according to claim 1, wherein in the component (A), each of the conjugated five-membered ring ligand is selected from the group consisting of substituted or non-substituted cyclopentadienyl, indenyl and fluorenyl groups.
Claim 4
Dependent Claim 25 words
A process according to claim 2, wherein in the component (A), each of the conjugated five-membered ring ligand is a substituted or non-substituted cyclopentadienyl group.
Claim 5
Dependent Claim 71 words
A process according to claim 1, wherein in the component (A), and Q represents a crosslinking group selected from the group consisting of (i) an alkylene group which is methylene, ethylene or propylene which may or may not be substituted with a hydrocarbyl group having 1 to 8 carbon atoms and (ii) mono- and oligo-silylene groups which may or may not be substituted with a hydrocarbyl group having 1-8 carbon atoms.
Claim 6
Dependent Claim 14 words
A process according to claim 1, wherein the metal Me represents zirconium or hafnium.
Claim 7
Dependent Claim 27 words
A process according to claim 1, wherein in the component (A), X and Y represents a halogen atom or a hydrocarbyl group having 1-20 carbon atoms, respectively.
Claim 8
Dependent Claim 83 words
A process according to claim 1, wherein in the component (A), Q represents a crosslinking group selected from the group consisting of (i) an alkylene group which is methylene, ethylene or propylene which may or may not be substituted with a hydrocarbyl group having 1-8 carbon atoms and (ii) mono- and oligosilylene groups which may or may not be substituted with a hydrocarbyl group having 1-8 carbon atoms and Me represents a transition metal selected from the group consisting of zirconium and hafnium.
Claim 9
Dependent Claim 23 words
A process according to claim 1, wherein the alumoxane of the component (B) is an alkylalumoxane having 1-6 carbon atoms in the alkyl.
Claim 10
Dependent Claim 16 words
A process according to claim 8, wherein the alkylalumoxane has two types of an alkyl group.
Claim 11
Dependent Claim 12 words
A process according to claim 9, wherein the alkylalumoxane is a methylisobutylalumoxane.
Claim 12
Dependent Claim 31 words
A process according to claim 1, wherein the non-conjugated diene which affords the repeating unit of the formula (III) is selected from the group consisting of methyl-substituted 1,4-hexadiene and methyl-substituted 1,6-octadiene.
Claim 13
Dependent Claim 22 words
A process according to claim 1, wherein the α-olefin which affords the repeating unit of the formula (II) is a linear α-olefin.
Claim 14
Dependent Claim 30 words
A process according to claim 1, wherein the α-olefin which affords the repeating unit of the formula (II) is the one in which m denotes 0 or m denotes 2-4.
Claim 15
Dependent Claim 63 words
A process according to claim 1, wherein preliminary polymerization of propylene is conducted prior to the copolymerization at a temperature lower than the copolymerization of the olefins which afford the repeating units of the formulae (I)-(III) to produce homopolypropylene in an amount of 10% by weight or less to the total weight of the homopolypropylene and the copolymer produced in the subsequent copolymerization.

References Cited (Backward Citations)

WO1988004674A1 Cited
US4874880A Cited
US4931417A Cited
EP0347129A1 Cited
WO1991001337A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-07-05 1997-01-04 1997-07-06 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-07-05 2001-01-04 2001-07-06 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-07-05 2005-01-04 2005-07-06 $7700.00 Window Closed / Lapsed

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