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US5221364A Expired / Lapsed US ⏱️ 0.0 years remaining

Lightweight solar cell

Assignee: United States Department of the Air Force
•
Filing: 1992-02-20
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Granted: 1993-06-22
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Expires: 2012-02-20
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Abstract

Abstract A method for fabricating a lightweight solar cell is provided wherein a) an LD silica aerogel substrate at densities between 10-1,000 mg/cc is prepared, b) the surface of such aerogel substrate is polished to an optical quality surface c) a dielectric planarization layer of SiO 2 is applied to so-polished substrate surface and d) one or more photovoltaic thin film layers are deposited on the planarization layer to form such lightweight solar cell, which includes an LD aerogel substrate that was not available before the invention hereof. Such substrates as well as the PV thin film layers are sufficiently transparent to admit energizing light not only through the PV layers of the cell but also if desired, through the substrate side of such cell, to energize such PV layers from one or both sides as desired. The solar cells of the invention, with their LD aerogel substrates are much lighter than prior art solar cells. This is advantageous in satellite applications since the solar array weight is substantial. Such lightweight solar cells of the invention also find further advantage on the ground, e.g. for solar-powered vehicles in which weight is a primary concern.

Inventors

  • 👤 Steven P. Hotaling

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-05 17:55
CPC Classifications
C; C01; C01B; C01B33/00; C01B33/113; C01B33/12; C01B33/14; C01B33/157; C01B33/158; C01B33/1585; H; H10; H10F; H10F71/00

Claims Analysis

Total Claims: 18
Claim 1
Independent Claim 59 words
A method for fabricating a lightweight solar cell from aerogels, comprising: a) preparing an LD aerogel substrate at densities between 10-1,000 mg/cc, b) polishing the surface of said aerogel substrate, c) applying a dielectric planarization layer to the so-polished aerogel surface and d) depositing at least one PV layer on said planarization layer to provide a lightweight solar cell.
Claim 2
Independent Claim 59 words
A method for fabricating a lightweight solar cell from aerogels, comprising: a) preparing an LD aerogel substrate at densities between 10-1,000 mg/cc, b) polishing the surface of said aerogel substrate, c) applying a dielectric planarization layer to the so-polished aerogel surface and d) depositing at least one PV layer on said planarization layer to provide a lightweight solar cell.
Claim 3
Dependent Claim 17 words
The method of claim 1 wherein a plurality of PV layers are deposited on said planarization layer.
Claim 4
Dependent Claim 13 words
The method of claim 7 wherein said PV layers are PV thin films.
Claim 5
Dependent Claim 13 words
The method of claim 1 wherein said PV layer is a thin film.
Claim 6
Dependent Claim 15 words
The method of claim 1 wherein said substrate has a density of from 40-800 mg/cc.
Claim 7
Dependent Claim 12 words
The method of claim 1 employing an organic or inorganic aerogel substrate.
Claim 8
Dependent Claim 27 words
The method of claim 1 wherein at least a pair of metal electrodes are deposited on or mounted in contact with said at least one PV layer.
Claim 9
Dependent Claim 46 words
A lightweight solar cell comprising: a) an LD aerogel substrate having a density of between 10-1,000 mg/cc, the surface of said substrate being polished b) a dielectric planarization layer being applied to the polished surface, and c) at least one layer of PV material deposited thereon.
Claim 10
Dependent Claim 46 words
A lightweight solar cell comprising: a) an LD aerogel substrate having a density of between 10-1,000 mg/cc, the surface of said substrate being polished b) a dielectric planarization layer being applied to the polished surface, and c) at least one layer of PV material deposited thereon.
Claim 11
Dependent Claim 17 words
The solar cell of claim 8 having a plurality of PV layers deposited on said planarization layer.
Claim 12
Dependent Claim 14 words
The solar cell of claim 9 wherein said PV layers are PV thin films.
Claim 13
Dependent Claim 33 words
The solar cell of claim 10 wherein said PV thin films are those selected from the group consisting of CdS, CdTe, CdInSe 2 , CdZnTe, CdMnTe, CuInSe 2 , AlGaAs, and Si/Ge alloys.
Claim 14
Dependent Claim 24 words
The solar cell of claim 8 wherein at least one of the PV layer, the planarization layer, and the aerogel substrate is substantially transparent.
Claim 15
Dependent Claim 16 words
The solar cell of claim 12 wherein the aerogel substrate has a density of 30-800 mg/cc.
Claim 16
Dependent Claim 22 words
The solar cell of claim 13 having electrodes in contact with one or more PV layers at coplanar or different levels thereof.
Claim 17
Dependent Claim 24 words
The solar cell of claim 14 wherein said electrodes are selected from the group consisting of metal rods, pins, bars, sheet, foil, and coatings.
Claim 18
Dependent Claim 35 words
The solar cell of claim 15 wherein all the layers thereof including the substrate are substantially transparent and admit light from the PV layer side and the substrate side thereof to energize such solar cell.

References Cited (Backward Citations)

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USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-06-21 1996-12-21 1997-06-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-06-21 2000-12-21 2001-06-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-06-21 2004-12-21 2005-06-22 $7700.00 Window Closed / Lapsed

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