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US5221322A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of making ferromagnetic ultrafine particles

Assignee: TDK Corp
•
Filing: 1992-03-23
•
Granted: 1993-06-22
•
Expires: 2012-03-23
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Abstract

Abstract Ultrafine particles of Fe-Co-P material with a Fe/Co atomic ratio of from 95/5 to 70/30 and a (Fe+Co)/P atomic ratio of from 85/15 to 60/40 show improved ferromagnetic properties. The average particle size is from 0.005 to 0.1 mu m. Such ultrafine particles are prepared through gas phase reaction by evaporating a source material. They are useful in both magnetic and thermomagnetic recording media ensuring high density recording.

Inventors

  • 👤 Yasumichi Tokuoka
  • 👤 Jiro Yoshinari

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 07:15
CPC Classifications
B; B22; B22F; B22F9/00; B22F9/16; B22F9/18; B22F9/28; B22F9/02; B22F9/12; G; G11; G11B; G11B5/00; G11B5/62; G11B5/68; G11B5/70; G11B5/706; G11B5/70626; H; H01; H01F; H01F1/00; H01F1/01; H01F1/03; H01F1/032; H01F1/10; H01F1/11

Claims Analysis

Total Claims: 8
Claim 1
Independent Claim 40 words
A method for preparing ferromagnetic ultrafine particles comprising evaporating a powder source material containing at least iron, cobalt and phosphorus in a gas phase in a furnace, and quenching the vapor into ferromagnetic ultrafine particles containing iron, cobalt and phosphorus.
Claim 2
Independent Claim 40 words
A method for preparing ferromagnetic ultrafine particles comprising evaporating a powder source material containing at least iron, cobalt and phosphorus in a gas phase in a furnace, and quenching the vapor into ferromagnetic ultrafine particles containing iron, cobalt and phosphorus.
Claim 3
Dependent Claim 15 words
The method of claim 1 wherein the evaporating step includes heating with a thermal plasma.
Claim 4
Dependent Claim 26 words
The method of claim 1 wherein said powder source material is constructed of source material particles having a mean particle size of up to 100 μm.
Claim 5
Dependent Claim 29 words
The method of claim 1 wherein said furnace has an inner wall formed of a carbon-containing material whereby ferromagnetic ultrafine particles containing, iron, cobalt, phosphorus, and carbon are obtained.
Claim 6
Dependent Claim 30 words
The method of claim 1 wherein said powder source material contains at least iron, cobalt, phosphorus and carbon whereby ferromagnetic ultrafine particles containing iron, cobalt, phosphorus, and carbon are obtained.
Claim 7
Dependent Claim 28 words
The method of claim 1 wherein the gas phase used in the evaporating step contains nitrogen whereby ferromagnetic ultrafine particles containing iron, cobalt, phosphorus, and nitrogen are obtained.
Claim 8
Dependent Claim 34 words
The method of claim 1 wherein the ferromagnetic ultrafine particles are of a composition having a Fe/Co atomic ratio of from 95/5 to 70/30 and a (Fe+Co)/P atomic ratio of from 85/15 to 60/40.

References Cited (Backward Citations)

US4305753A Cited
JPS63266008A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-06-21 1996-12-21 1997-06-22 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-06-21 2000-12-21 2001-06-22 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-06-21 2004-12-21 2005-06-22 $7700.00 Window Closed / Lapsed

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