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US5216843A Expired / Lapsed US ⏱️ 0.0 years remaining

Polishing pad conditioning apparatus for wafer planarization process

Assignee: Micron Technology Inc
•
Filing: 1992-09-24
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Granted: 1993-06-08
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Expires: 2012-09-24
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Abstract

Abstract An improved apparatus for polishing a thin film formed on a semiconductor substrate includes a rotatable table covered with a polishing pad. The table and the pad are then rotated relative to the substrate which is pressed down against the pad surface during the polishing process. Means is provided for generating a plurality of grooves in the pad while substrates are being polished. The continually formed grooves help to facilitate the polishing process by channeling slurry between the substrate and the pad.

Inventors

  • 👤 Joseph R. Breivogel
  • 👤 Loren R. Blanchard
  • 👤 Matthew J. Prince

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-31 20:17
CPC Classifications
B; B24; B24B; B24B53/00; B24B53/017; B24B37/00; B24B37/11; B24B37/20; B24B37/26

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 146 words
An apparatus for polishing a thin film formed on a semiconductor substrate, said apparatus comprising: rotatable table; means for rotating said table; a pad covering said table, said pad having an upper surface into which have been formed a plurality of preformed grooves, said preformed grooves facilitating the polishing process by creating a corresponding plurality of point contacts at the pad/substrate interface; means for depositing an abrasive slurry on said upper surface of said pad; means for forcibly pressing said substrate against said pad such that rotational movement of said table relative to said substrate together with said slurry results in planarization of said thin film; and means for providing a plurality of microchannel grooves into said upper surface of said pad while polishing said substrate wherein said microchannel grooves aid in facilitating said polishing process by channeling said slurry between said substrate and said pad.
Claim 2
Independent Claim 146 words
An apparatus for polishing a thin film formed on a semiconductor substrate, said apparatus comprising: rotatable table; means for rotating said table; a pad covering said table, said pad having an upper surface into which have been formed a plurality of preformed grooves, said preformed grooves facilitating the polishing process by creating a corresponding plurality of point contacts at the pad/substrate interface; means for depositing an abrasive slurry on said upper surface of said pad; means for forcibly pressing said substrate against said pad such that rotational movement of said table relative to said substrate together with said slurry results in planarization of said thin film; and means for providing a plurality of microchannel grooves into said upper surface of said pad while polishing said substrate wherein said microchannel grooves aid in facilitating said polishing process by channeling said slurry between said substrate and said pad.
Claim 3
Dependent Claim 15 words
The apparatus of claim 1 wherein said plurality of preformed grooves are substantially circumferential grooves.
Claim 4
Dependent Claim 15 words
The apparatus of claim 1 wherein said plurality of microchannel grooves are substantially radial grooves.
Claim 5
Dependent Claim 25 words
The apparatus of claim 1 wherein said plurality of preformed grooves are circumferential grooves, and wherein said plurality of said microchannel grooves are radial grooves.
Claim 6
Dependent Claim 23 words
The apparatus of claim 4 wherein there are approximately 2-32 of said preformed grooves per radial inch in said surface of said pad.
Claim 7
Dependent Claim 16 words
The apparatus of claim 4 wherein said plurality of microchannel grooves are approximately 40 microns deep.
Claim 8
Dependent Claim 88 words
The apparatus of claim 4 wherein said microchannel providing means comprises: a diamond holder block having a plurality of threaded diamond-tipped shanks embedded into a substantially planar bottom surface of said block such that said diamond tips protrude from said surface of said block; a conditioner arm having one end coupled to said block and the other end coupled to means for pivoting said conditioner arm about a pivot point such that said diamond holder block sweeps in a radial direction across a predetermined portion of said pad.
Claim 9
Dependent Claim 30 words
The apparatus of claim 7 wherein said microchannel providing means sweeps across said predetermined portion of said pad at a rate of approximately seven times per revolution of said pad.
Claim 10
Dependent Claim 22 words
The apparatus of claim 7 wherein said conditioner arm is coupled to said diamond holder block by a ball and socket joint.
Claim 11
Dependent Claim 19 words
The apparatus of claim 7 wherein said means for pivoting said conditioner arm is a variable speed osillating motor.
Claim 12
Dependent Claim 117 words
In a semiconductor substrate polishing apparatus of the type which includes a rotatable table covered with a pad onto which is deposited an abrasive slurry, a means for rotating said table and a means for pressing said substrate against the surface of said pad such that the rotational movement of said table relative to said substrate in the presence of said slurry results in planarization of a thin film formed on said semiconductor substrate, an improvement for increasing and stabilizing the polishing rate which comprises: means for generating a plurality of grooves in said pad while polishing said substrate wherein said grooves aid in facilitating said polishing process by channeling slurry between said substrate and said pad.
Claim 13
Dependent Claim 117 words
In a semiconductor substrate polishing apparatus of the type which includes a rotatable table covered with a pad onto which is deposited an abrasive slurry, a means for rotating said table and a means for pressing said substrate against the surface of said pad such that the rotational movement of said table relative to said substrate in the presence of said slurry results in planarization of a thin film formed on said semiconductor substrate, an improvement for increasing and stabilizing the polishing rate which comprises: means for generating a plurality of grooves in said pad while polishing said substrate wherein said grooves aid in facilitating said polishing process by channeling slurry between said substrate and said pad.
Claim 14
Dependent Claim 20 words
The improvement of claim 11 wherein a plurality of substantially circumferential grooves are formed in said pad prior to polishing.
Claim 15
Dependent Claim 24 words
The improvement of claim 12 wherein said means for providing a plurality of grooves during polishing produces grooves which are substantially radial in direction.
Claim 16
Dependent Claim 26 words
The improvement of claim 13 wherein said preformed substantially circumferential grooves are approximately 6-10 times deeper than said radial grooves formed by said groove generating means.
Claim 17
Dependent Claim 17 words
The improvement of claim 13 wherein said radial grooves and said circumferential grooves have triangular cross-sectional shapes.
Claim 18
Independent Claim 141 words
An apparatus for polishing a surface of a material, said apparatus comprising: rotatable table; means for rotating said table; a pad covering said table, said pad having an upper surface into which have been formed a plurality of preformed grooves, said preformed grooves facilitating the polishing process by creating a corresponding plurality of point contacts at the pad/material interface; means for depositing an abrasive slurry on said upper surface of said pad; means for forcibly pressing said material against said pad such that rotational movement of said table relative to said material together with said slurry results in planarization of said material; and means for providing a plurality of microchannel grooves into said upper surface of said pad while polishing said material wherein said microchannel grooves aid in facilitating said polishing process by channeling said slurry between material and said pad.
Claim 19
Independent Claim 141 words
An apparatus for polishing a surface of a material, said apparatus comprising: rotatable table; means for rotating said table; a pad covering said table, said pad having an upper surface into which have been formed a plurality of preformed grooves, said preformed grooves facilitating the polishing process by creating a corresponding plurality of point contacts at the pad/material interface; means for depositing an abrasive slurry on said upper surface of said pad; means for forcibly pressing said material against said pad such that rotational movement of said table relative to said material together with said slurry results in planarization of said material; and means for providing a plurality of microchannel grooves into said upper surface of said pad while polishing said material wherein said microchannel grooves aid in facilitating said polishing process by channeling said slurry between material and said pad.

References Cited (Backward Citations)

US2826009A Cited
US4839993A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-06-07 1996-12-07 1997-06-08 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-06-07 2000-12-07 2001-06-08 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-06-07 2004-12-07 2005-06-08 $7700.00 Window Closed / Lapsed

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