Method of preparing oriented, polycrystalline superconducting ceramic oxides

Claim 2

A process for preparing an oriented superconducting ceramic oxide from a bilayer structure of an anisotropic polycrystalline superconducting rare earth alkaline earth copper ceramic oxide having a superconducting phase and a second rare earth alkaline earth copper ceramic oxide material having a lower melting point than the superconducting ceramic oxide comprising the steps of: (a) preparing a substantially smooth substrate; (b) forming a bilayer structure having a polycrystalline superconducting ceramic oxide layer and a second ceramic oxide layer alternately arranged by sequential deposition on the substrate, said second ceramic oxide layer having a thickness enabling said second ceramic oxide layer to act as a solvent for said superconducting phase of said superconducting ceramic oxide layer; and (c) heat treating a composite structure of said substrate and said bilayer structure, initially to a temperature above the melting point of said second ceramic oxide and below the incongruent melting point of said superconducting ceramic oxide, to obtain an oriented structure having the c-axes of the unit cells of the crystallites predominantly normal to the surface of the substrate.

Claim 3

A process according to claim 1 further comprising the step of depositing a second superconducting ceramic oxide layer on the oriented structure.

Claim 4

A process according to claim 1 wherein the step of heat treating the composite structure further comprises etching the bilayer structure deposited on the substrate to create a plurality of gates in that structure, generating an annealing zone in the bilayer structure, and passing the annealing zone through the gates to form an oriented, monocrystalline, superconducting layer.

Claim 5

A process according to claim 1 wherein the superconducting ceramic oxide is deposited directly on top of the substrate and the second ceramic oxide material is deposited on the superconducting ceramic oxide.

Claim 6

A process according to claim 1 wherein the second ceramic oxide material is deposited directly on top of the substrate and the superconducting ceramic oxide is deposited on the second ceramic oxide material.

Claim 7

A process according to claim 1 wherein the step of depositing the superconducting ceramic oxide further comprises depositing the superconducting ceramic oxide as a film having a thickness of about 1×10 -3 inches.

Claim 8

A process according to claim 6 wherein the step of depositing the second ceramic oxide material further comprises depositing the second ceramic oxide material as a film having a thickness ranging from about 1 to 3 times the thickness of the superconducting ceramic oxide film.

Claim 9

A process according to claim 1 wherein the depositing steps further comprise forming layers of the second ceramic oxide material and the superconducting ceramic oxide by selecting deposition processes from the group consisting of plasma spraying, evaporating, sputtering, and dual ion beam depositing.

Claim 10

A process according to claim 1 wherein the second ceramic oxide material has a composition substantially similar to that of the superconducting ceramic oxide.

Claim 11

A process according to claim 1 wherein the superconducting ceramic oxide is YBa 2 Cu 3 O 7-x (0<x<0.5).

Claim 12

A process according to claim 10 wherein the composition of the second ceramic oxide material is within the composition triangle defined by BaCuO 2 , CuO, and YBa 2 Cu 3 O 7 of the ternary phase diagram, the second ceramic oxide material acting as a solvent at the annealing temperature for the YBa 2 Cu 3 O 7-x (0<x<0.5) superconducting ceramic oxide.

Claim 13

A process according to claim 11 wherein the second ceramic oxide material has a composition approximately on a line in the ternary phase diagram connecting (BaO) 0 .3 (CuO) 0 .7 on the BaO-CuO edge and the YBa 2 Cu 3 O 7 compound.

Claim 14

A process according to claim 10 wherein the step of heat treating further comprises a rapid thermal anneal.

Claim 15

A process according to claim 10 wherein the heat treating is performed in oxygen.

Claim 16

A process according to claim 10 wherein the step of heat treating further comprises heating in a furnace to a temperature approximately in the range 970°-995° C.

Claim 17

A process according to claim 15 wherein the step of heat treating further comprises: (a) holding the composite structure in the furnace for about one hour at a temperature approximately in the range 970°-995° C.; (b) reducing the temperature to about 930° C.; (c) removing the composite structure from the furnace and cooling the composite structure to room temperature.

Claim 18

A process according to claim 15 wherein the step of heat treating the composite structure further comprises: (a) holding the composite structure in the furnace for about one hour at a temperature approximately in the range 970°-995° C.; (b) reducing the temperature to about 930° C.; (c) annealing the composite structure.

Claim 19

A process according to claim 17 wherein the step of annealing the composite structure further comprises rapidly cooling the composite structure in oxygen to about 700° C. then slowly cooling the composite structure to room temperature.

Claim 20

A process according to claim 15 wherein the step of heat treating the composite structure further comprises: (a) reducing the temperature to about 930° C.; (b) removing the composite structure from the furnace and cooling the composite structure to room temperature.

Claim 21

A process according to claim 15 wherein the step of heat treating the composite structure further comprises: (a) reducing the temperature to about 930° C.; (b) annealing the composite structure.

Claim 22

A process according to claim 20 wherein the step of annealing the composite structure further comprises rapidly cooling the composite structure in oxygen to about 700° C. then slowly cooling the composite structure to room temperature.

Claim 23

A process for preparing an oriented superconducting ceramic oxide from a bilayer structure of an anisotropic polycrystalline superconducting rare earth alkaline earth copper ceramic oxide having a superconducting phase and a second rare earth alkaline earth copper ceramic oxide material having a lower melting point than the superconducting ceramic oxide comprising the steps of: (a) preparing a substantially smooth substrate; (b) depositing the second ceramic oxide material on the substrate to a thickness enabling said second ceramic oxide material to act as a solvent for said superconducting phase of said superconducting ceramic oxide; (c) depositing the superconducting ceramic oxide on the second ceramic oxide material to form a composite structure of said substrate, said superconducting ceramic oxide, and said second ceramic oxide; and (d) heat treating the composite structure, initially to a temperature above the melting point of said second ceramic oxide and below the incongruent melting point of said superconducting ceramic oxide, to obtain an oriented structure having the c-axes of the unit cells of the crystallites predominantly normal to the surface of the substrate.

Claim 24

A process for preparing an oriented superconducting ceramic oxide from a bilayer structure of an anisotropic polycrystalline superconducting rare earth alkaline earth copper ceramic oxide having a superconducting phase and a second rare earth alkaline earth copper ceramic oxide material having a lower melting point than the superconducting ceramic oxide comprising the steps of: (a) preparing a substantially smooth substrate; (b) depositing the second ceramic oxide material on the substrate to a thickness enabling said second ceramic oxide material to act as a solvent for said superconducting phase of said superconducting ceramic oxide; (c) depositing the superconducting ceramic oxide on the second ceramic oxide material to form a composite structure of said substrate, said superconducting ceramic oxide, and said second ceramic oxide; and (d) heat treating the composite structure, initially to a temperature above the melting point of said second ceramic oxide and below the incongruent melting point of said superconducting ceramic oxide, to obtain an oriented structure having the c-axes of the unit cells of the crystallites predominantly normal to the surface of the substrate.

Claim 25

A process for preparing an oriented superconducting ceramic oxide from a bilayer structure of an anisotropic polycrystalline superconducting rare earth alkaline earth copper ceramic oxide having a superconducting phase and a second rare earth alkaline earth copper ceramic oxide material having a lower melting point than the superconducting ceramic oxide comprising the steps of: (a) preparing a substantially smooth substrate; (b) depositing the superconducting ceramic oxide on the substrate; (c) depositing the second ceramic oxide material on the superconducting ceramic oxide to a thickness enabling said second ceramic oxide material to act as a solvent for said superconducting phase of said superconducting ceramic oxide and to form a composite structure of said substrate, said superconducting ceramic oxide, and said second ceramic oxide; and (d) heat treating the composite structure, initially to a temperature above the melting point of said second ceramic oxide and below the incongruent melting point of said superconducting ceramic oxide, to obtain an oriented structure having the c-axes of the unit cells of the crystallites predominantly normal to the surface of the substrate.

Claim 26

A process for preparing an oriented superconducting ceramic oxide from a bilayer structure of an anisotropic polycrystalline superconducting rare earth alkaline earth copper ceramic oxide having a superconducting phase and a second rare earth alkaline earth copper ceramic oxide material having a lower melting point than the superconducting ceramic oxide comprising the steps of: (a) preparing a substantially smooth substrate; (b) depositing the superconducting ceramic oxide on the substrate; (c) depositing the second ceramic oxide material on the superconducting ceramic oxide to a thickness enabling said second ceramic oxide material to act as a solvent for said superconducting phase of said superconducting ceramic oxide and to form a composite structure of said substrate, said superconducting ceramic oxide, and said second ceramic oxide; and (d) heat treating the composite structure, initially to a temperature above the melting point of said second ceramic oxide and below the incongruent melting point of said superconducting ceramic oxide, to obtain an oriented structure having the c-axes of the unit cells of the crystallites predominantly normal to the surface of the substrate.

Claim 27

A process for preparing an oriented superconducting ceramic oxide from a bilayer structure of an anisotropic polycrystalline superconducting rare earth alkaline earth copper ceramic oxide having a superconducting phase and a second rare earth alkaline earth copper ceramic oxide material having a lower melting point than the superconducting ceramic oxide comprising the steps of: (a) preparing a substantially smooth substrate; (b) forming a bilayer structure having a polycrystalline superconducting ceramic oxide layer and a second ceramic oxide layer alternately arranged by sequential deposition on the substrate, said second ceramic oxide layer having a thickness enabling said second ceramic oxide layer to act as a solvent for said superconducting phase of said superconducting ceramic oxide layer; (c) heat treating a composite structure of said substrate and said bilayer structure, initially to a temperature above the melting point of said second ceramic oxide and below the incongruent melting point of said superconducting ceramic oxide, to obtain an oriented structure having the c-axes of the unit cells of the crystallites predominantly normal to the surface of the substrate; and (d) depositing a second superconducting ceramic oxide layer on the oriented structure.

Claim 28

A process for preparing an oriented superconducting ceramic oxide from a bilayer structure of an anisotropic polycrystalline superconducting rare earth alkaline earth copper ceramic oxide having a superconducting phase and a second rare earth alkaline earth copper ceramic oxide material having a lower melting point than the superconducting ceramic oxide comprising the steps of: (a) preparing a substantially smooth substrate; (b) forming a bilayer structure having a polycrystalline superconducting ceramic oxide layer and a second ceramic oxide layer alternately arranged by sequential deposition on the substrate, said second ceramic oxide layer having a thickness enabling said second ceramic oxide layer to act as a solvent for said superconducting phase of said superconducting ceramic oxide layer; (c) heat treating a composite structure of said substrate and said bilayer structure, initially to a temperature above the melting point of said second ceramic oxide and below the incongruent melting point of said superconducting ceramic oxide, to obtain an oriented structure having the c-axes of the unit cells of the crystallites predominantly normal to the surface of the substrate; and (d) depositing a second superconducting ceramic oxide layer on the oriented structure.

Claim 29

A process according to claim 1 wherein said superconducting ceramic oxide and said second ceramic oxide each comprise a yttrium barium copper oxide.