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US5204066A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of operating catalytic converter

Assignee: NGK Insulators Ltd
•
Filing: 1990-09-14
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Granted: 1993-04-20
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Expires: 2010-09-14
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Abstract

Abstract In a catalytic converter operating method according to the present invention, a heater is energized at a predetermined power level or above and thereby heated substantially concurrently with the operation of an engine. During the heating, an oxidizing gas is introduced into the catalytic converter. When the temperature of the heater exceeds a value at which a main catalyst of the catalytic converter or light-off catalyst carried on the heater functions, the power level is reduced by an output adjuster and supply of the oxidizing gas is suspended.

Inventors

  • 👤 Abe Fumio
  • 👤 Takashi Harada
  • 👤 Hiroshige Mizuno

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 21:50
CPC Classifications
F; F01; F01N; F01N3/00; F01N3/08; F01N3/10; F01N3/18; F01N3/20; F01N3/2006; F01N3/2013; F01N3/2026; H; H05; H05B; H05B3/00; H05B3/10; H05B3/12; Y; Y02; Y02T; Y02T10/00; Y02T10/10; Y02T10/12

Claims Analysis

Total Claims: 4
Claim 1
Independent Claim 153 words
A method of operating a catalytic converter for purifying an exhaust gas from a vehicle, said converter having a monolithic honeycomb heater incorporated therein, comprising the steps of: heating a monolithic honeycomb heater having a plurality of passages which are defined by partition walls and having a catalyst carried on said partition walls by directly energizing said monolithic honeycomb heater at a power level of 1.5 KW or above per unit amount m 3 of exhaust gas substantially concurrently with initial operation of an engine; introducing an oxidizing gas into said monolithic honeycomb heater substantially concurrently with said initial operation of said engine; reducing the power level when the temperature of said monolithic honeycomb heater exceeds 300° C. or greater; suspending energization within sixty seconds after exhaust gas is introduced into said catalytic converter; and suspending supply of said oxidizing gas within sixty seconds after exhaust gas is introduced into said catalytic converter.
Claim 2
Independent Claim 153 words
A method of operating a catalytic converter for purifying an exhaust gas from a vehicle, said converter having a monolithic honeycomb heater incorporated therein, comprising the steps of: heating a monolithic honeycomb heater having a plurality of passages which are defined by partition walls and having a catalyst carried on said partition walls by directly energizing said monolithic honeycomb heater at a power level of 1.5 KW or above per unit amount m 3 of exhaust gas substantially concurrently with initial operation of an engine; introducing an oxidizing gas into said monolithic honeycomb heater substantially concurrently with said initial operation of said engine; reducing the power level when the temperature of said monolithic honeycomb heater exceeds 300° C. or greater; suspending energization within sixty seconds after exhaust gas is introduced into said catalytic converter; and suspending supply of said oxidizing gas within sixty seconds after exhaust gas is introduced into said catalytic converter.
Claim 3
Dependent Claim 32 words
A method of operating a catalytic converter of claim 1, wherein said heater is energized at a power level of 3 KW or above per unit amount m 3 of exhaust gas.
Claim 4
Dependent Claim 47 words
A method of operating a catalytic converter of claim 1, wherein said honeycomb heater includes means to interrupt current flow through portions of said honeycomb heater, thereby increasing the resistance of the heater, and is energized by a current density of at least 5 A/mm 2 .

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1996-04-19 1996-10-19 1997-04-20 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 2000-04-19 2000-10-19 2001-04-20 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2004-04-19 2004-10-19 2005-04-20 $7700.00 Window Closed / Lapsed

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