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US5164329A Expired / Lapsed US ⏱️ 0.0 years remaining

Fabricating a low leakage current LED

Assignee: Motorola Solutions Inc
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Filing: 1991-09-30
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Granted: 1992-11-17
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Expires: 2011-09-30
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Abstract

Abstract A method of reducing the leakage current of a III-V compound semiconductor device (10) includes providing the device with a confinement layer having two sections (13, 14). A first section (14) has a higher doping concentration than a second section (13). An energy barrier that confines minority carriers to an active layer (12) of the device (10) is formed by diffusing a dopant into a portion of the active layer (12) and the two sections (13, 14) of the confinement layer. During the diffusion, the conductivity type of a portion of the lower doped second section (13) is inverted while the higher doped first section (14) is not inverted.

Inventors

  • 👤 Curtis D. Moyer
  • 👤 Steven A. Voight

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 03:46
CPC Classifications
H; H10; H10H; H10H20/00; H10H20/80; H10H20/81; H10H20/822; H10H20/824; H10H20/8242; H01; H01S; H01S5/00; H01S5/30; H01S5/305; H10H20/01; H10H20/011; H10H20/013; H10H20/811; H01S5/20; H01S5/22; H01S5/227; H01S5/2275; H01S5/3072; H01S5/3086; H01S5/32; H01S5/3211

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 256 words
A method of forming a low leakage current LED comprising: providing an N-type III-V compound semiconductor substrate; covering the substrate with an N-type injection layer; covering a portion of the injection layer with a P-type active layer having sides that are exposed; forming a P-type first confinement layer covering the active layer wherein the first confinement layer has sides that are exposed, the first confinement layer having a P-type dopant concentration that is less than approximately 1×10 18 atoms/cm 3 ; forming a P-type second confinement layer on the first confinement layer wherein the second confinement layer has sides that are exposed, the second confinement layer having a P-type dopant concentration that is greater than approximately 3×10 18 atoms/cm 3 ; covering the second confinement layer with a contact layer; covering a portion of the substrate, the sides of the active layer, the sides of the first confinement layer, the sides of the second confinement layer, and the contact layer with a material that is a source of an N-type dopant; and converting a portion near the edges of the active layer and the first confinement layer to an N-type material while leaving the second confinement layer as the P-type material by diffusing a portion of the N-type dopant into the active layer, the first confinement layer, and the second confinement layer thereby migrating material from the injection layer and from the first confinement layer into the active layer for forming an energy barrier that confines minority carriers away from the edges of the active layer.
Claim 2
Independent Claim 256 words
A method of forming a low leakage current LED comprising: providing an N-type III-V compound semiconductor substrate; covering the substrate with an N-type injection layer; covering a portion of the injection layer with a P-type active layer having sides that are exposed; forming a P-type first confinement layer covering the active layer wherein the first confinement layer has sides that are exposed, the first confinement layer having a P-type dopant concentration that is less than approximately 1×10 18 atoms/cm 3 ; forming a P-type second confinement layer on the first confinement layer wherein the second confinement layer has sides that are exposed, the second confinement layer having a P-type dopant concentration that is greater than approximately 3×10 18 atoms/cm 3 ; covering the second confinement layer with a contact layer; covering a portion of the substrate, the sides of the active layer, the sides of the first confinement layer, the sides of the second confinement layer, and the contact layer with a material that is a source of an N-type dopant; and converting a portion near the edges of the active layer and the first confinement layer to an N-type material while leaving the second confinement layer as the P-type material by diffusing a portion of the N-type dopant into the active layer, the first confinement layer, and the second confinement layer thereby migrating material from the injection layer and from the first confinement layer into the active layer for forming an energy barrier that confines minority carriers away from the edges of the active layer.
Claim 3
Dependent Claim 24 words
The method of claim 1 wherein covering the substrate with the injection layer includes covering the substrate with an aluminum gallium arsenide injection layer.
Claim 4
Dependent Claim 31 words
The method of claim 1 wherein covering the portion of the substrate with the P-type active layer includes covering the portion of the substrate with an aluminum gallium arsenide active layer.
Claim 5
Dependent Claim 21 words
The method of claim 1 wherein forming the P-type first confinement layer includes forming an aluminum gallium arsenide first confinement layer.
Claim 6
Dependent Claim 21 words
The method of claim 1 wherein forming the P-type second confinement layer includes forming an aluminum gallium arsenide second confinement layer.
Claim 7
Independent Claim 153 words
A method of forming an LED that has low leakage current comprising: providing a substrate having an active layer of a first conductivity type on the substrate; covering the active layer with a first confinement layer having a first doping concentration of the first conductivity type; covering the first confinement layer with a second confinement layer having a second doping concentration of the first conductivity type wherein the second doping concentration is greater than the first doping concentration; and diffusing a dopant of a second conductivity type into a portion of the active layer, the first confinement layer, and the second confinement layer for the purpose of forming an energy barrier that confines minority carriers within the active layer wherein the dopant converts a portion of the active layer and a portion of the first confinement layer to the second conductivity type while leaving the second confinement layer as the first conductivity type.
Claim 8
Independent Claim 153 words
A method of forming an LED that has low leakage current comprising: providing a substrate having an active layer of a first conductivity type on the substrate; covering the active layer with a first confinement layer having a first doping concentration of the first conductivity type; covering the first confinement layer with a second confinement layer having a second doping concentration of the first conductivity type wherein the second doping concentration is greater than the first doping concentration; and diffusing a dopant of a second conductivity type into a portion of the active layer, the first confinement layer, and the second confinement layer for the purpose of forming an energy barrier that confines minority carriers within the active layer wherein the dopant converts a portion of the active layer and a portion of the first confinement layer to the second conductivity type while leaving the second confinement layer as the first conductivity type.
Claim 9
Dependent Claim 50 words
The method of claim 6 wherein diffusing the dopant of the second conductivity type includes covering sides of the active layer, sides of the first confinement layer, and sides of the second confinement layer with a layer of silicon nitride and diffusing a silicon dopant from the silicon nitride layer.
Claim 10
Dependent Claim 33 words
The method of claim 6 wherein forming the active layer includes forming the active layer having a doping concentration of the first conductivity type that is less than 1×10 18 atoms/cm 3 .
Claim 11
Dependent Claim 25 words
The method of claim 8 wherein having the doping concentration includes having a carbon doping concentration that is less than 1×10 18 atoms/cm 3 .
Claim 12
Dependent Claim 30 words
The method of claim 6 wherein forming the active layer includes forming an aluminum gallium arsenide active layer having an aluminum arsenide mole fraction that is less than forty percent.
Claim 13
Dependent Claim 35 words
The method of claim 6 wherein covering the active layer with the first confinement layer includes forming the first confinement layer having the first doping concentration that is less than 1×10 18 atoms/cm 3 .
Claim 14
Dependent Claim 34 words
The method of claim 11 wherein having the first doping concentration that is less than 1×10 18 atoms/cm 3 includes having a carbon doping concentration that is less than 1×10 18 atoms/cm 3 .
Claim 15
Dependent Claim 36 words
The method of claim 6 wherein covering the first confinement layer with the second confinement layer includes forming the second confinement layer having the second doping concentration that is greater than 3×10 18 atoms/cm 3 .
Claim 16
Dependent Claim 34 words
The method of claim 13 wherein having the second doping concentration that is greater than 3×10 18 atoms/cm 3 includes having a carbon doping concentration that is greater than 3×10 18 atoms/cm 3 .
Claim 17
Independent Claim 134 words
A method of reducing the leakage current of a III-V compound semiconductor device comprising: providing an active layer on a III-V compound semiconductor substrate wherein the active layer is of a first conductivity type; forming a first confinement layer of the first conductivity type on the active layer; forming a second confinement layer of the first conductivity type on the first confinement layer, the second confinement layer having a first conductivity doping concentration that is greater than a first conductivity doping concentration of the first confinement layer; and converting a portion of the active layer and a portion of the first confinement layer to a second conductivity type while leaving the second confinement layer the first conductivity type for the purpose of forming an energy barrier that confines minority carriers to the active layer.
Claim 18
Independent Claim 134 words
A method of reducing the leakage current of a III-V compound semiconductor device comprising: providing an active layer on a III-V compound semiconductor substrate wherein the active layer is of a first conductivity type; forming a first confinement layer of the first conductivity type on the active layer; forming a second confinement layer of the first conductivity type on the first confinement layer, the second confinement layer having a first conductivity doping concentration that is greater than a first conductivity doping concentration of the first confinement layer; and converting a portion of the active layer and a portion of the first confinement layer to a second conductivity type while leaving the second confinement layer the first conductivity type for the purpose of forming an energy barrier that confines minority carriers to the active layer.
Claim 19
Dependent Claim 76 words
The method of claim 15 wherein the converting a portion of the active layer step includes diffusing an impurity into the portion of the active layer and the portion of the first confinement layer for the purpose of forming the energy barrier by migrating semiconductor material from the first confinement layer and the substrate into the active layer wherein the migrated semiconductor material increases a band-gap in the portion of the active layer containing the impurity.
Claim 20
Dependent Claim 14 words
The method of claim 16 wherein diffusing the impurity includes diffusing a silicon impurity.
Claim 21
Dependent Claim 30 words
The method of claim 15 wherein the forming the second confinement layer step includes forming an aluminum gallium arsenide second confinement layer on an aluminum gallium arsenide first confinement layer.
Claim 22
Dependent Claim 34 words
The method of claim 15 wherein the forming the second confinement layer step includes forming the second confinement layer having the first conductivity doping concentration that is greater than 3×10 18 atoms/cm 3 .
Claim 23
Dependent Claim 50 words
The method of claim 16 wherein diffusing the impurity into the portion of the active layer includes covering lateral edges of at least the active layer, the first confinement layer, and the second confinement layer with a layer of silicon nitride and diffusing a silicon impurity from the silicon nitride.

References Cited (Backward Citations)

JPS59231885A Cited
US4670689A Cited
US4864369A Cited
US5061656A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-11-17 1996-05-18 1996-11-17 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-11-17 2000-05-18 2000-11-17 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-11-17 2004-05-18 2004-11-17 $7700.00 Window Closed / Lapsed

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