Connector with a terminal lock

Claim 2

A connector with a terminal lock comprising: a connector housing having terminal chamber means including at least one terminal chamber having therein a first terminal holding means, an abutment surface being formed at a rear opening of said chamber; a terminal lock coupled to a rear portion of the connector housing by coupling means engaged through a two-step coupling process involving a first partial coupling state and a second full coupling state, said terminal lock having at least a pair of second terminal holding means and terminal guiding means facing each other at an insertion opening means positioned corresponding to said at least one terminal chamber, said terminal guiding means being partially inserted into said at least one terminal chamber in the connector housing when the terminal lock is partially coupled to the connector housing in said first coupling state; such that when the terminal lock is partially coupled to the connector housing in the first coupling state, a terminal lug, as it is inserted into said insertion opening means, is guided by the terminal guiding means past said abutment surface into the at least one terminal chamber in the connector housing to engage said first terminal holding means; and subsequent movement of said terminal lock to the second full coupled state engages said second terminal holding means to lock said terminal lug in said at least one terminal chamber.

Claim 3

A connector with a terminal lock as claimed in claim 1, wherein said terminal chamber means includes a plurality of terminal chambers and wherein said terminal lock insertion opening means has as many insertion openings formed therein as the number of terminal chambers in the terminal chamber means in the connector housing, in such a way that the insertion openings are located at positions corresponding to each of the terminal chambers.

Claim 4

A connector with a terminal lock as claimed in claim 1, wherein said paired terminal holding means and terminal guiding means are formed flexible and integral with the terminal lock and project forwardly from opposing surfaces of each insertion opening in the terminal lock.

Claim 5

A connector with a terminal lock as claimed in claim 1, wherein said connector housing has coupling frames formed at the lateral sides thereof and the terminal lock has coupling portions at the lateral sides thereof so that the coupling frames and the mating coupling portions engage each other to provide the first partial coupling state and the second full coupling state.

Claim 6

An electrical connector comprising: a connector housing having at least a chamber longitudinally extending in the connector housing for frictionally engagedly accommodating therein a terminal lug and having at an end thereof an opening communicating with the chamber for the insertion of the terminal lug therethrough into the chamber, said opening having a cross-sectional dimension larger than that of the chamber and creating an abutment surface in the chamber; a terminal lock having a plug means insertedly fittable into the opening communicating with the chamber and being coupled to the connector housing by coupling means engaged to the connector housing and the terminal lock through a two-step coupling process involving a first partial coupling state and a second full coupling state, said terminal lock further having at least a pair of terminal holding means and terminal guiding means which extend from the plug means integrally therewith towards a direction of insertion of the terminal lock into the connector housing and face each other transversely to said direction, and each of said at least a pair of terminal holding means and terminal guiding means being partially inserted into the connector housing when the terminal lock is partially coupled to the connector housing in said first coupling state; such that when the terminal lock is partially coupled to the connector housing in the first coupling state, a terminal lug, as it is inserted into the chamber through the terminal lock and the opening of the connector housing, passes over and deflects the terminal holding means and is guided by the terminal guiding means so as not to be entrapped against said abutment surface but to enter into the chamber, so as to allow the terminal lug which has passed over the terminal holding means and entered into the chamber, to lockedly engage said terminal holding means; and subsequent movement of said terminal lock to the second full coupling state fits the plug means insertedly into the end opening to close the opening and accommodates the terminal lug frictionally engagedly in the chamber at said full coupling state.

Claim 7

An electrical connector comprising: a connector housing having at least a chamber longitudinally extending in the connector housing for frictionally engagedly accommodating therein a terminal lug and having at an end thereof an opening communicating with the chamber for the insertion of the terminal lug therethrough into the chamber, said opening having a cross-sectional dimension larger than that of the chamber and creating an abutment surface in the chamber; a terminal lock having a plug means insertedly fittable into the opening communicating with the chamber and being coupled to the connector housing by coupling means engaged to the connector housing and the terminal lock through a two-step coupling process involving a first partial coupling state and a second full coupling state, said terminal lock further having at least a pair of terminal holding means and terminal guiding means which extend from the plug means integrally therewith towards a direction of insertion of the terminal lock into the connector housing and face each other transversely to said direction, and each of said at least a pair of terminal holding means and terminal guiding means being partially inserted into the connector housing when the terminal lock is partially coupled to the connector housing in said first coupling state; such that when the terminal lock is partially coupled to the connector housing in the first coupling state, a terminal lug, as it is inserted into the chamber through the terminal lock and the opening of the connector housing, passes over and deflects the terminal holding means and is guided by the terminal guiding means so as not to be entrapped against said abutment surface but to enter into the chamber, so as to allow the terminal lug which has passed over the terminal holding means and entered into the chamber, to lockedly engage said terminal holding means; and subsequent movement of said terminal lock to the second full coupling state fits the plug means insertedly into the end opening to close the opening and accommodates the terminal lug frictionally engagedly in the chamber at said full coupling state.