Method of making a segmented polymer energy absorption device

Claim 1

A method of producing a segmented energy absorption device from a copolyester polymer elastomer material comprising the steps of: providing a single block of said copolyester polymer elastomer having a preselected initial axial length, a transverse shape, an initial core opening extending axially through said block and bands of increased cross section area at predetermined locations, said material being such that upon being axially compressed at least 30% of said initial axial length the material will permanently retain a substantial portion of the length reduction after being compressed; applying to said block having said bands of increased cross section area an axial force sufficient to compress said block at least 30% of its initial axial length to change the transverse shape of said block such that it takes a set and the configuration of said core opening is changed to a series of hollow bodies of a preselected configuration; and removing said axial force from said block.

Claim 2

A method of producing a segmented energy absorption device from a copolyester polymer elastomer material comprising the steps of: providing a single block of said copolyester polymer elastomer having a preselected initial axial length, a transverse shape, an initial core opening extending axially through said block and bands of increased cross section area at predetermined locations, said material being such that upon being axially compressed at least 30% of said initial axial length the material will permanently retain a substantial portion of the length reduction after being compressed; applying to said block having said bands of increased cross section area an axial force sufficient to compress said block at least 30% of its initial axial length to change the transverse shape of said block such that it takes a set and the configuration of said core opening is changed to a series of hollow bodies of a preselected configuration; and removing said axial force from said block.

Claim 4

A method of making a compressions spring member comprising the steps of: providing a tube of thermoplastic elastomer material having a selected initial axial length, a major axis, an initial core opening and bands of increased cross sectional area having an axis located generally perpendicular to said major axis, said bands of increased cross section are ribbed means which extend the circumference of said outer surface of said tube, said material being such that upon being axially compressed at least 30% of said initial axial length the material will permanently retain a substantial portion of the length reduction induced by compression; applying an axial force sufficient to compress said tube having said bands of increased cross sectional area, at least 30% of its initial axial length to change the initial core opening into a series of permanently expended transversely outwardly core openings bounded by bands of increased cross sectional areas to thereby provide a segmented hollow body compression spring; and removing said axial force from said block which has taken a permanent set.

Claim 5

A method of making a compressions spring member comprising the steps of: providing a tube of thermoplastic elastomer material having a selected initial axial length, a major axis, an initial core opening and bands of increased cross sectional area having an axis located generally perpendicular to said major axis, said bands of increased cross section are ribbed means which extend the circumference of said outer surface of said tube, said material being such that upon being axially compressed at least 30% of said initial axial length the material will permanently retain a substantial portion of the length reduction induced by compression; applying an axial force sufficient to compress said tube having said bands of increased cross sectional area, at least 30% of its initial axial length to change the initial core opening into a series of permanently expended transversely outwardly core openings bounded by bands of increased cross sectional areas to thereby provide a segmented hollow body compression spring; and removing said axial force from said block which has taken a permanent set.