Combination in line air-filter/air-oil separator/air-silencer

Claim 2

A combination apparatus for silencing and filtering air flow and separating air-contaminant mixtures, the apparatus comprising: an air filter joined to an annular housing having an outer wall; a channel in the housing defining a central axis, having on one end of the channel a primary gas inlet coupled to the air filter, and having on the opposite end of the channel a primary gas outlet, and having a channel wall, the channel wall having inside and outside surfaces; a secondary inlet port through the outer wall; a secondary outlet port defining an opening in the channel wall such that there is no straight line flow path between the secondary inlet and the secondary outlet; an air silencer contained within the channel; and a passageway between the secondary inlet and the secondary outlet defined exteriorly by the outer wall and interiorly by the channel wall.

Claim 3

The apparatus as claimed in claim 1 wherein the air silencer comprises an annular sheet of perforated material contained within the channel, spaced away from the inside surface of the channel wall and oriented on the central axis, having sound deadening material filling the space between the annular sheet of perforated material and the inside surface of the channel wall, and having a section of the perforated material and sound deadening material cut away so as not to cover the secondary outlet in the channel wall.

Claim 4

The apparatus as claimed in claim 1 further comprising a baffle between the outer wall and the channel wall.

Claim 5

The apparatus as claimed in claim 3 wherein the baffle comprises an opening on a side of the housing substantially opposite the secondary inlet for passage of air toward the secondary outlet.

Claim 6

The apparatus as claimed in claim 4 wherein the secondary outlet port is positioned in the channel wall on a side of the housing substantially the same as the secondary inlet.

Claim 7

The apparatus as claimed in claim 1 wherein the primary gas outlet is adapted to be coupled to an engine induction system.

Claim 8

The apparatus as claimed in claim 1 wherein the secondary inlet is adapted to be coupled to an engine crankcase breather.

Claim 9

The apparatus as claimed in claim 1 further comprising a vacuum limiter in a flow line coupled to the secondary inlet for limiting a vacuum in the flow line.

Claim 10

The apparatus as claimed in claim 8 wherein the vacuum limiter comprises a one-way valve, wherein the valve is drawn open by an increase in the vacuum in the flow line past a certain tolerance level.

Claim 11

The apparatus as claimed in claim 1 further comprising a drain coupled to the housing for eliminating a contaminant from the housing.

Claim 12

The apparatus claimed in claim 10 wherein the drain and the primary gas outlet comprise the only outlet for flow from the secondary inlet.

Claim 13

The apparatus as claimed in claim 11 further comprising a return line connected to the drain, the return line comprising a check valve whereby contaminant only flows one-way through the line, in a direction away from the housing; and wherein the combination apparatus, the induction system and the return line comprise a closed crankcase ventilation system.

Claim 14

The apparatus as claimed in claim 1 wherein the secondary inlet and the secondary outlet each comprise respective cross sectional areas and wherein the cross sectional area of the secondary inlet is less than the cross sectional area of the secondary outlet.

Claim 15

The apparatus as claimed in claim 13 wherein the ratio of the cross sectional area of the secondary inlet to the cross sectional area of the secondary outlet is approximately 0.15.

Claim 16

A combination apparatus for silencing and filtering air flow and separating air-contaminate mixtures, the apparatus comprising: an air filter joined to an annular housing having an outer wall; a channel in the housing defining a central axis, having on one end of the channel a primary gas inlet coupled to the air filter, and having on the opposite end of the channel a primary gas outlet, and having a channel wall, the channel wall having inside and outside surfaces; a secondary inlet port through the outer wall; a secondary outlet port defining an opening in the channel wall such that there is no straight line flow path between the secondary inlet and the secondary outlet; and a passageway between the secondary inlet and the secondary outlet defined exteriorly by the outer wall and interiorly by the channel wall; further comprising a baffle between the outer wall and the channel wall, wherein the baffle comprises an opening on a side of the housing substantially opposite the secondary inlet for passage of air toward the secondary outlet, wherein the secondary outlet port is positioned in the channel wall on a side of the housing substantially the same as the secondary inlet.

Claim 17

A combination apparatus for silencing and filtering air flow and separating air-contaminate mixtures, the apparatus comprising: an air filter joined to an annular housing having an outer wall; a channel in the housing defining a central axis, having on one end of the channel a primary gas inlet coupled to the air filter, and having on the opposite end of the channel a primary gas outlet, and having a channel wall, the channel wall having inside and outside surfaces; a secondary inlet port through the outer wall; a secondary outlet port defining an opening in the channel wall such that there is no straight line flow path between the secondary inlet and the secondary outlet; and a passageway between the secondary inlet and the secondary outlet defined exteriorly by the outer wall and interiorly by the channel wall; further comprising a baffle between the outer wall and the channel wall, wherein the baffle comprises an opening on a side of the housing substantially opposite the secondary inlet for passage of air toward the secondary outlet, wherein the secondary outlet port is positioned in the channel wall on a side of the housing substantially the same as the secondary inlet.

Claim 18

The apparatus as claimed in claim 15 wherein the primary gas outlet is adapted to be coupled to an induction system.

Claim 19

The apparatus as claimed in claim 15 wherein the secondary inlet is adapted to be coupled to an engine crankcase breather.

Claim 20

The apparatus as claimed in claim 15 further comprising a vacuum limiter in a flow line coupled to the secondary inlet for limiting a vacuum in the flow line.

Claim 21

The apparatus as claimed in claim 18 wherein the vacuum limiter comprises a one-way valve, wherein the valve is drawn open by an increase in the vacuum in the flow line past a certain tolerance level.

Claim 22

The apparatus as claimed in claim 15 further comprising a drain coupled to the housing for eliminating a contaminant from the housing.

Claim 23

The apparatus claimed in claim 20 wherein the drain and the primary gas outlet comprise the only outlet for flow from the secondary inlet.

Claim 24

The apparatus as claimed in claim 21 further comprising a return line connected to the drain, the return line comprising a check valve whereby contaminant only flows one-way through the line, in a direction away from the housing.

Claim 25

The apparatus as claimed in claim 15 wherein the secondary inlet and the secondary outlet each comprise respective cross sectional areas and wherein the cross sectional area of the secondary inlet is less than the cross sectional area of the secondary outlet.

Claim 26

A combination apparatus for silencing and filtering air flow and separating air-contaminate mixtures, the apparatus comprising: an air filter joined to an annular housing having an outer wall; a channel in the housing defining a central axis, having on one end of the channel a primary gas inlet coupled to the air filter, and having on the opposite end of the channel a primary gas outlet, and having a channel wall, the channel wall having inside and outside surfaces; a secondary inlet port through the outer wall; a secondary outlet port defining an opening in the channel wall such that there is no straight line flow path between the secondary inlet and the secondary outlet; and a passageway between the secondary inlet and the secondary outlet defined exteriorly by the outer wall and interiorly by the channel wall; wherein the secondary inlet and the secondary outlet of the apparatus each comprise respective cross sectional areas and wherein the cross sectional area of the secondary inlet is less than the cross sectional area of the secondary outlet; wherein the breather outlet comprises a cross sectional area and a ratio of the cross sectional area of the breather outlet to the cross sectional area of the secondary outlet is approximately 0.15.

Claim 27

A combination apparatus for silencing and filtering air flow and separating air-contaminate mixtures, the apparatus comprising: an air filter joined to an annular housing having an outer wall; a channel in the housing defining a central axis, having on one end of the channel a primary gas inlet coupled to the air filter, and having on the opposite end of the channel a primary gas outlet, and having a channel wall, the channel wall having inside and outside surfaces; a secondary inlet port through the outer wall; a secondary outlet port defining an opening in the channel wall such that there is no straight line flow path between the secondary inlet and the secondary outlet; and a passageway between the secondary inlet and the secondary outlet defined exteriorly by the outer wall and interiorly by the channel wall; wherein the secondary inlet and the secondary outlet of the apparatus each comprise respective cross sectional areas and wherein the cross sectional area of the secondary inlet is less than the cross sectional area of the secondary outlet; wherein the breather outlet comprises a cross sectional area and a ratio of the cross sectional area of the breather outlet to the cross sectional area of the secondary outlet is approximately 0.15.

Claim 28

An improved internal combustion engine having an induction system and an engine block with an engine breather, the improvement comprising: a combination apparatus for silencing and filtering air flow and separating air-contaminant mixtures, the apparatus comprising: an air filter joined to an annular housing having an outer wall; a channel in the housing defining a central axis, having on one end of the channel a primary gas inlet coupled to the air filter, and having on the opposite end of the channel a primary gas outlet, and having a channel wall, the channel wall having inside and outside surfaces; a secondary inlet port through the outer wall; a secondary outlet port defining an opening in the channel wall such that there is no straight line flow path between the secondary inlet and the secondary outlet; an air silencer contained within the channel; and a passageway between the secondary inlet and the secondary outlet defined exteriorly by the outer wall and interiorly by the channel wall.

Claim 29

An improved internal combustion engine having an induction system and an engine block with an engine breather, the improvement comprising: a combination apparatus for silencing and filtering air flow and separating air-contaminant mixtures, the apparatus comprising: an air filter joined to an annular housing having an outer wall; a channel in the housing defining a central axis, having on one end of the channel a primary gas inlet coupled to the air filter, and having on the opposite end of the channel a primary gas outlet, and having a channel wall, the channel wall having inside and outside surfaces; a secondary inlet port through the outer wall; a secondary outlet port defining an opening in the channel wall such that there is no straight line flow path between the secondary inlet and the secondary outlet; an air silencer contained within the channel; and a passageway between the secondary inlet and the secondary outlet defined exteriorly by the outer wall and interiorly by the channel wall.

Claim 30

The engine as claimed in claim 25 wherein the air silencer of the apparatus comprises an annular sheet of perforated material contained within the channel, spaced away from the inside surface of the channel wall and oriented on the central axis, having sound deadening material filling the space between the annular sheet of perforated material and the inside surface of the channel wall, and having a section of the perforated material and sound deadening material cut away so as not to cover the secondary outlet in the channel wall.

Claim 31

The engine as claimed in claim 25 wherein the apparatus further comprises a baffle between the outer wall and the channel wall.

Claim 32

The engine as claimed in claim 27 wherein the baffle of the apparatus comprises an opening on a side of the housing substantially opposite the secondary inlet for passage of air toward the secondary outlet.

Claim 33

The engine as claimed in claim 28 wherein the secondary outlet port of the apparatus is positioned in the channel wall on a side of the housing substantially the same as the secondary inlet.

Claim 34

The engine as claimed in claim 25 wherein the primary gas outlet of the apparatus is coupled to the engine induction system.

Claim 35

The engine as claimed in claim 25 wherein the secondary inlet of the apparatus is coupled to the engine breather.

Claim 36

The engine as claimed in claim 25 further comprising a vacuum limiter coupled between the engine breather and the secondary inlet for limiting a vacuum in a flow line between the breather and the secondary inlet.

Claim 37

The engine as claimed in claim 32 wherein the vacuum limiter comprises a one-way valve, wherein the valve is drawn open by an increase in the vacuum in the flow line past a certain tolerance level.

Claim 38

The engine as claimed in claim 25 wherein the apparatus further comprises a drain coupled to the housing for eliminating a contaminant from the housing.

Claim 39

The engine as claimed in claim 34 wherein the drain and the primary gas outlet of the apparatus comprise the only outlet for flow from the engine breather.

Claim 40

The engine as claimed in claim 35 wherein the apparatus further comprises a return line connected between the drain and the engine block, the return line comprising a check valve whereby contaminant only flows one-way through the line, in a direction away from the housing and whereby the combination apparatus, the induction system and the return line comprise a closed crankcase ventilation system.

Claim 41

The engine as claimed in claim 25 wherein the secondary inlet and the secondary outlet of the apparatus each comprise respective cross sectional areas and wherein the cross sectional area of the secondary inlet is less than the cross sectional area of the secondary outlet.

Claim 42

The engine as claimed in claim 37 wherein the breather outlet comprises a cross sectional area and a ratio of the cross sectional area of the breather outlet to the cross sectional area of the secondary outlet is approximately 0.15.

Claim 43

An improved internal combustion engine having an induction system, and an engine block with an engine breather, the improvement comprising: a combination apparatus for silencing and filtering air flow and separating air-contaminate mixtures, the apparatus comprising: an air filter joined to an annular housing having an outer wall; a channel in the housing defining a central axis, having on one end of the channel a primary gas inlet coupled to the air filter, and having on the opposite end of the channel a primary gas outlet, and having a channel wall, the channel wall having inside and outside surfaces; a secondary inlet port through the outer wall; a secondary outlet port defining an opening in the channel wall such that there is no straight line flow path between the secondary inlet and the secondary outlet; and a passageway between the secondary inlet and the secondary outlet defined exteriorly by the outer wall and interiorly by the channel wall; wherein the apparatus further comprises a baffle between the outer wall and the channel wall; wherein the baffle of the apparatus comprises an opening on a side of the housing substantially opposite the secondary inlet for passage of air toward the secondary outlet; wherein the secondary outlet port of the apparatus is positioned in the channel wall on a side of the housing substantially the same as the secondary inlet.

Claim 44

An improved internal combustion engine having an induction system, and an engine block with an engine breather, the improvement comprising: a combination apparatus for silencing and filtering air flow and separating air-contaminate mixtures, the apparatus comprising: an air filter joined to an annular housing having an outer wall; a channel in the housing defining a central axis, having on one end of the channel a primary gas inlet coupled to the air filter, and having on the opposite end of the channel a primary gas outlet, and having a channel wall, the channel wall having inside and outside surfaces; a secondary inlet port through the outer wall; a secondary outlet port defining an opening in the channel wall such that there is no straight line flow path between the secondary inlet and the secondary outlet; and a passageway between the secondary inlet and the secondary outlet defined exteriorly by the outer wall and interiorly by the channel wall; wherein the apparatus further comprises a baffle between the outer wall and the channel wall; wherein the baffle of the apparatus comprises an opening on a side of the housing substantially opposite the secondary inlet for passage of air toward the secondary outlet; wherein the secondary outlet port of the apparatus is positioned in the channel wall on a side of the housing substantially the same as the secondary inlet.

Claim 45

The engine as claimed in claim 39 wherein the primary gas outlet of the apparatus is coupled to the engine induction system.

Claim 46

The engine as claimed in claim 39 wherein the secondary inlet of the apparatus is coupled to the engine breather.

Claim 47

The engine as claimed in claim 39 further comprising a vacuum limiter coupled between the engine breather and the secondary inlet for limiting a vacuum in a flow line between the breather and the secondary inlet.

Claim 48

The engine as claimed in claim 42 wherein the vacuum limiter comprises a one-way valve, wherein the valve is drawn open by an increase in the vacuum in the flow line past a certain tolerance level.

Claim 49

The engine as claimed in claim 39 wherein the apparatus further comprises a drain coupled to the housing for eliminating a contaminant from the housing.

Claim 50

The engine as claimed in claim 44 wherein the drain and the primary gas outlet of the apparatus comprise the only outlet for flow from the engine breather.

Claim 51

The engine as claimed in claim 45 wherein the apparatus further comprises a return line connected between the drain and the engine block, the return line comprising a check valve whereby contaminant only flows one-way through the line, in a direction away from the housing and whereby the combination apparatus, the induction system and the return line comprise a closed crankcase ventilation system.

Claim 52

The engine as claimed in 39 wherein the secondary inlet and the secondary outlet of the apparatus each comprise respective cross sectional areas and wherein the cross sectional area of the secondary inlet is less than the cross sectional area of the secondary outlet.

Claim 53

An improved internal combustion engine having an induction system, and an engine bock with an engine breather, the improvement comprising: a combination apparatus for silencing and filtering air flow and separating air-contaminate mixtures, the apparatus comprising: an air filter joined to an annular housing having an outer wall; a channel in the housing defining a central axis, having on one end of the channel a primary gas inlet coupled to the air filter, and having on the opposite end of the channel a primary gas outlet, and having a channel wall, the channel wall having inside and outside surfaces; a secondary inlet port through the outer wall; a secondary outlet port defining an opening in the channel wall such that there is no straight line flow path between the secondary inlet and the secondary outlet; and a passageway between the secondary inlet and the secondary outlet defined exteriorly by the outer wall and interiorly by the channel wall; wherein the secondary inlet and the secondary outlet of the apparatus each comprise respective cross sectional areas and wherein the cross sectional area of the secondary inlet is less than the cross sectional area of the secondary outlet; wherein the breather outlet comprises a cross sectional area and a ratio of the cross sectional area of the breather outlet to the cross sectional area of the secondary outlet is approximately 0.15.

Claim 54

An improved internal combustion engine having an induction system, and an engine bock with an engine breather, the improvement comprising: a combination apparatus for silencing and filtering air flow and separating air-contaminate mixtures, the apparatus comprising: an air filter joined to an annular housing having an outer wall; a channel in the housing defining a central axis, having on one end of the channel a primary gas inlet coupled to the air filter, and having on the opposite end of the channel a primary gas outlet, and having a channel wall, the channel wall having inside and outside surfaces; a secondary inlet port through the outer wall; a secondary outlet port defining an opening in the channel wall such that there is no straight line flow path between the secondary inlet and the secondary outlet; and a passageway between the secondary inlet and the secondary outlet defined exteriorly by the outer wall and interiorly by the channel wall; wherein the secondary inlet and the secondary outlet of the apparatus each comprise respective cross sectional areas and wherein the cross sectional area of the secondary inlet is less than the cross sectional area of the secondary outlet; wherein the breather outlet comprises a cross sectional area and a ratio of the cross sectional area of the breather outlet to the cross sectional area of the secondary outlet is approximately 0.15.