High performance heat exchanger

Claim 2

A heat exchanger containing a heated fluid which is condensed within a core of the heat exchanger in response to heat exchange between the heated fluid and a coolant fluid flowing through the core comprising: a desuperheater comprised of a first group of a plurality of heat conductive laminates forming at least one first channel through which the heated fluid flows and at least one second channel through the coolant fluid flows for changing the heated fluid within the at least one first channel from a superheated vapor into a saturated vapor; a condenser comprised of a second group of a plurality of heat conductive laminates forming the at least one first channel and the at least one second channel for changing the saturated vapor within the at least one first channel into saturated liquid; and a subcooler comprised of a third group of a plurality of heat conductive laminates forming the at least one first channel and the at least one second channel for changing the saturated liquid within the at least one first channel into subcooled liquid; and wherein the first, second and third groups are joined together in a stack to form the core with heated fluid and coolant fluid each respectively flowing in the at least one first channel and the at least one second channel through the groups of laminates from one face of the core to another face of the core.

Claim 3

A heat exchanger in accordance with claim wherein: the desuperheater is comprised of first and second heat conductive laminates, the at least one first channel of the desuperheater having at least one aperture in at least one first laminate having a perimeter defining in part each of the at least one first channel through which the heated fluid flows into contact with a plurality of apertures in the at least one first channel within a plurality of second laminates with the at least one aperture in the at least one first laminate and the plurality of apertures in the plurality of second laminates forming jets of fluid which impinge upon a heat conductive surface of another laminate.

Claim 4

A heat exchanger in accordance with claim 2 wherein: the at least one second channel of the superheater has at least one aperture in at least one first laminate having a perimeter defining in part each of the at least one second channel through which the coolant fluid flows into contact with a plurality of apertures in the at least one second channel within a plurality of second laminates with the at least one aperture of the at least one second channel in the at least one first laminate and the plurality of apertures in the plurality of second laminates forming jets of fluid which impinge upon a heat conductive surface of another laminate.

Claim 5

A heat exchanger in accordance with claim wherein: the condenser is comprised of first and second heat conductive laminates, the at least one first channel of the condenser having at least one aperture in a plurality of first laminates with each aperture having a perimeter defining a part of each of the at least one first channel through which the heated fluid flows and at least one aperture in a plurality of second laminates with each aperture of the second laminate having a perimeter defining a part of the at least one first channel with the apertures of the first and second laminates of the condenser being in fluid communication to define at least a part of fluid path of the heated fluid through the condenser.

Claim 6

A heat exchanger in accordance with claim 4 wherein: a cross-sectional area of at least one of the at least one first channel in the condenser decreases in a direction of fluid flow through the condenser producing increased velocity of the heated fluid flowing in the direction of fluid flow causing a shear force between a vapor phase of the heated fluid and a liquid phase condensed on a perimeter of the at least one first channel which causes the liquid phase to flow through the at least one first channel.

Claim 7

A heat exchanger in accordance with claim 5 wherein: the at least one first channel flows through the condenser in first and second directions which are opposite to each other.

Claim 8

A heat exchanger in accordance with claim 6 wherein: a change in direction of the at least one first channel from the first direction to a second direction or from the second direction to the first direction is produced by an obstruction which stops fluid flow of the heated fluid in the at least one first channel past the obstruction.

Claim 9

A heat exchanger in accordance with claim 5 wherein: the at least one second channel of the condenser has at least one aperture in the at least one first laminate having a perimeter defining in part each of the at least one second channel through which the coolant fluid flows into contact with a plurality of apertures in the at least one second channel within a plurality of the second laminates with the at least one aperture of the at least one second channel in the at least one first laminate and the plurality of apertures in the plurality of second laminates forming jets of fluid which impinge upon a heat conductive surface of another laminate.

Claim 10

A heat exchanger in accordance with claim 6 wherein: the at least one second channel of the condenser has at least one aperture in the at least one first laminate having a perimeter defining in part each of the at least one second channel through which the coolant fluid flows into contact with a plurality of apertures in the at least one second channel within a plurality of the second laminates with the at least one aperture of the at least one second channel in the at least one first laminate and the plurality of apertures in the plurality of second laminates forming jets of fluid which impinge upon a heat conductive surface of another laminate.

Claim 11

A heat exchanger in accordance with claim 7 wherein: the at least one second channel of the condenser has at least one aperture in the at least one first laminate having a perimeter defining in part each of the at least one second channel through which the coolant fluid flows into contact with a plurality of apertures in the at least one second channel within a plurality of the second laminates with the at least one aperture of the at least one second channel in the at least one first laminate and the plurality of apertures in the plurality of second laminates forming jets of fluid which impinge upon a heat conductive surface of another laminate.

Claim 12

A heat exchanger in accordance with claim 4 wherein: the at least one second channel of the condenser has at least one aperture in the at least one first laminate having a perimeter defining in part each of the at least one second channel through which the coolant fluid flows into contact with a plurality of apertures in the at least one second channel within a plurality of the second laminates with the at least one aperture of the at least one second channel in the at least one first laminate and the plurality of apertures in the plurality of second laminates forming jets of fluid which impinge upon a heat conductive surface of another laminate.

Claim 13

A heat exchanger in accordance with claim 4 wherein: a cross-sectional area of at least one of the at least one channel in the condenser decreases in a direction of fluid flow through the condenser.

Claim 14

A heat exchanger in accordance with claim 12 wherein: the at least one first channel flows through the condenser in first and second directions which are opposite to each other.

Claim 15

A heat exchanger in accordance with claim 13 wherein: a change in direction of the at least one first channel from the first direction to a second direction or the second direction to the first direction is produced by an obstruction within a laminate which stops fluid flow of the heated fluid in the at least one first channel past the obstruction.

Claim 16

A heat exchanger in accordance with claim 14 wherein: a change in direction of fluid flow in the condenser in the at least one first channel from toward the subcooler to away from the subcooler is produced by an obstruction within one of the fifth or sixth laminates aligned with the at least one first channel; and a change in direction of fluid flow in the condenser from toward the desuperheater in the at least one first channel in the condenser to away from the desuperheater is produced by an obstruction within one of the third or fourth laminates aligned with the at least one first channel.

Claim 17

A heat exchanger in accordance with claim wherein: the subcooler is comprised of first and second heat conductive laminates, the at least one first channel of the subcooler has at least one aperture in a plurality of first laminates with each aperture having a perimeter defining a part of each of the at least one first channel through which the heated fluid flows and at least one aperture in a plurality of second laminates with each aperture of the second laminate having a perimeter defining a part of the at least one first channel with apertures of the first and second laminates of the subcooler being in fluid communication to define at least a part of the fluid path of the heated fluid through the subcooler.

Claim 18

A heat exchanger in accordance with claim 16 wherein: the at least one second channel of the subcooler is formed in part by at least one aperture in at least one first laminate having a perimeter defining a part of each of the at least one second channel through which the coolant flows into contact with a plurality of apertures in the at least one second channel within a plurality of second laminates with the at least one aperture of the at least one second channel in the at least one first laminate and the plurality of apertures in the plurality of second laminates forming jets of fluid which impinge upon a heat conductive surface of another laminate.

Claim 19

A heat exchanger in accordance with claim 1 wherein: the desuperheater is comprised of first and second heat conductive laminates, the at least one first channel of the desuperheater has at least one aperture in at least one first laminate having a perimeter defining in part each of the at least one first channel through which the heated fluid flows into contact with a plurality of apertures in at least one first channel within a plurality of second laminates with the at least one aperture in the at least one first laminate and the plurality of apertures in the plurality of second laminates forming jets of fluid which impinge upon a heat conductive surface of another laminate; the condenser is comprised of third and fourth heat conductive laminates, the at least one first channel of the condenser has at least one aperture in a plurality of laminates with each aperture having a perimeter defining a part of each of the at least one first channel through which the heated fluid flows and at least one aperture in a plurality of fourth laminates with each aperture of the fourth laminate having a perimeter defining a part of each of the at least one first channel with the apertures of the third and fourth laminates of the condenser being in fluid communication to define at least a part of a fluid path of the heated fluid through the condenser; and the subcooler is comprised of fifth and sixth heat conductive laminates, the at least one first channel of the subcooler having at least one aperture in a plurality of fifth laminates with each aperture having a perimeter defining a part of each of the at least one first channel through which the heated fluid flows and at least one aperture in a plurality of sixth laminates with each aperture of the sixth laminate having a perimeter defining a part of the at least one first channel with the apertures of the fifth and sixth laminates of the subcooler being in fluid communication to define at least a part of a fluid path of the heated fluid through the subcooler.

Claim 20

A heat exchanger in accordance with claim 18 wherein: the at least one second channel of the desuperheater has at least one aperture in at least one first laminate having a perimeter defining in part each of the at least one second channel through which the coolant fluid flows into contact with a plurality of apertures in the at least one second channel within a plurality of second laminates with the at least one aperture of the at least one second channel in the at least one first laminate and the plurality of apertures in the plurality of second laminates forming jets of fluid which impinge upon a heat conductive surface of another laminate; the at least one second channel of the condenser has at least one aperture in the at least one third laminate having a perimeter defining in part each of the at least one second channel through which the coolant fluid flows into contact with a plurality of apertures in the at least one second channel within a plurality of the fourth laminates with the at least one aperture of the at least one second channel in the at least one third laminate and the plurality of apertures in the plurality of fourth laminates forming jets of fluid which impinge upon a heat conductive surface of another laminate; and the at least one channel of the subcooler has at least one aperture in at least one fifth laminate having a perimeter defining in part each of the at least one second channel through which the coolant flows into contact with a plurality of apertures in the at least one second channel within a plurality of sixth laminates with the at least one aperture of the at least one second channel in the at least one fifth laminate and the plurality of apertures in the plurality of sixth laminates forming jets of fluid which impinge upon a heat conductive surface of another laminate.

Claim 21

A heat exchanger in accordance with claim 1 wherein: the heated fluid is a refrigerant within a vapor cycle cooling system of an airframe; and the coolant flows from the heat exchanger in a direction opposite to a direction the refrigerant flows from the heat exchanger.