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US5121252A Expired / Lapsed US ⏱️ 0.0 years remaining

Projection screen and method for producing the same

Assignee: Mitsubishi Chemical Corp
•
Filing: 1991-04-26
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Granted: 1992-06-09
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Expires: 2011-04-26
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Abstract

Abstract A projection screen is comprised of a sheet formed by a multiplicity of light-transmitting plastic strands which strands are arranged and welded in parallel with one another. The width W (mm) of the screen and the pitch p (mm) of the strands meet the following condition (1): 0.03≦p≦W/1000 (1) The radius of curvature R 1 (mm) of the strand at a first side of the screen is determined by the following condition (2) 0.5×p≦R.sub.1 ≦p (2) The radius of curvature R 2 (mm) of the strand at a second side of the screen meets the following condition(3): R.sub.2 ≦R.sub.1 (3).

Inventors

  • 👤 Mizuo Okada
  • 👤 Kenichi Sakunaga
  • 👤 Shigetada Nakagawa
  • 👤 Shozo Saito

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 19:33
CPC Classifications
G; G03; G03B; G03B21/00; G03B21/54; G03B21/56; G03B21/60; G03B21/62

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 95 words
A projection screen comprising a sheet formed by a multiplicity of light-transmitting plastic strands arranged in parallel with one another, wherein the width W (mm) of the screen and the pitch p (mm) of the strands meet the following condition (1): 0.03≦p≦W/1000 (1), the radius of curvature R 1 (mm) Of each strand at a first side of the screen meets the following condition (2): 0.5×p≦R.sub.1 ≦p (2), and the radius of curvature R 2 (mm) of each strand at a second side of the screen meets the following condition (3): R.sub.2 ≦R.sub.1 ( 3)
Claim 2
Dependent Claim 95 words
A projection screen comprising a sheet formed by a multiplicity of light-transmitting plastic strands arranged in parallel with one another, wherein the width W (mm) of the screen and the pitch p (mm) of the strands meet the following condition (1): 0.03≦p≦W/1000 (1), the radius of curvature R 1 (mm) Of each strand at a first side of the screen meets the following condition (2): 0.5×p≦R.sub.1 ≦p (2), and the radius of curvature R 2 (mm) of each strand at a second side of the screen meets the following condition (3): R.sub.2 ≦R.sub.1 ( 3)
Claim 3
Dependent Claim 17 words
A projection screen according to claim 1, wherein the screen comprises more than one of said sheets.
Claim 4
Dependent Claim 39 words
A projection screen according to claim 1, wherein each said strand has a light-transmitting main portion and at least one light-absorbing portion which is located on a flank of said strands at a second side of said projection screen.
Claim 5
Dependent Claim 22 words
A projection screen according to claim 3, wherein said light-absorbing portions are formed on both sides of the flank of said strands.
Claim 6
Dependent Claim 19 words
A projection screen according to claim 3, wherein said light-absorbing portions of adjacent strands are bonded to each other.
Claim 7
Dependent Claim 30 words
A projection screen according to claim 1, wherein at least one light-absorbing layer is fixedly attached to a flank of said strand at the second side of said projection screen.
Claim 8
Dependent Claim 42 words
A projection screen according to claim 1, wherein a light-absorbing substance is disposed in a groove formed by flanks of adjacent strands at the second side of said projection screen and wherein said light-absorbing substance extends along the length of said strands.
Claim 9
Dependent Claim 19 words
A projection screen according to claim 7, wherein said light-absorbing substance contributes to the bonding of said adjacent strands.
Claim 10
Dependent Claim 34 words
A projection screen according to claim 1, wherein the surface of said strand is provided with minute convexities and concavities on at least one of said first or second sides of said projection screen.
Claim 11
Dependent Claim 18 words
A projection screen according to claim 9, wherein said minute convexities and concavities present a fly-eye type pattern.
Claim 12
Dependent Claim 25 words
A projection screen according to claim 9, wherein said minute concavities and convexities present scores which extend perpendicularly to the longitudinal axes of said strands.
Claim 13
Dependent Claim 57 words
A projection screen according to claim 1, wherein each said strand has a light-transmitting main portion and an auxiliary portion, said auxiliary portion being located at the crest of each of said strands on a second side of said projection screen and wherein said auxiliary portion has different optical characteristics from those of said light-transmitting main portion.
Claim 14
Dependent Claim 15 words
A projection screen according to claim 12, wherein said auxiliary portion has a light-diffusing characteristics.
Claim 15
Dependent Claim 25 words
A projection screen according to claim 12, wherein said auxiliary portion has a refractive index which is different from that of said light-transmitting main portion.
Claim 16
Dependent Claim 16 words
A projection screen according to claim 1 wherein said strands have a coloring agent dispersed therein.
Claim 17
Dependent Claim 20 words
A projection screen according to claim 3 wherein said at least one light-absorbing portion is formed integral in said strands.
Claim 18
Dependent Claim 29 words
A projection screen according to claim 3 wherein said light-absorbing portion is formed of a mixture comprising light-absorbing pigment with the same material used for forming said light-transmitting portion.
Claim 19
Independent Claim 108 words
A method of producing a projection screen comprising a multiplicity of light-transmitting plastic strands arranged in parallel with one another, the surface of said strand being provided with minute convexities and concavities formed thereon at least one side of said projection screen, said method comprising the steps of: melt-extruding a thermoplastic polymer from a nozzle or a die so as to form a sheet composed of a multiplicity of parallel light-transmitting plastic strands; pressing said sheet to the surface of a patterning member having fine concavities and convexities formed thereon at a temperature not lower than the thermal deformation temperature of said thermoplastic polymer; and cooling said sheet.
Claim 20
Independent Claim 108 words
A method of producing a projection screen comprising a multiplicity of light-transmitting plastic strands arranged in parallel with one another, the surface of said strand being provided with minute convexities and concavities formed thereon at least one side of said projection screen, said method comprising the steps of: melt-extruding a thermoplastic polymer from a nozzle or a die so as to form a sheet composed of a multiplicity of parallel light-transmitting plastic strands; pressing said sheet to the surface of a patterning member having fine concavities and convexities formed thereon at a temperature not lower than the thermal deformation temperature of said thermoplastic polymer; and cooling said sheet.
Claim 21
Independent Claim 140 words
A method of producing projection screen comprising a multiplicity of light-transmitting parallel plastic strands, the surface of said strand being provided with minute convexities and concavities formed thereon at least one side of said projection screen, said method comprising the steps of: preparing a mixture of a first thermoplastic polymer and particles of a second thermoplastic polymer having different melting/cooling characteristics than said first thermo-plastic polymer, said mixture being used to form an auxiliary portion of said strands; melt-extruding both of the first thermoplastic polymer used to form a light-transmitting main portion of said strands and said mixture from a nozzle or a die having a multiplicity of orifices so as to form a sheet composed of a multiplicity of parallel light-transmitting plastic strands wherein said auxiliary portion has different optical properties than said light-transmitting portion; and cooling said sheet.
Claim 22
Independent Claim 140 words
A method of producing projection screen comprising a multiplicity of light-transmitting parallel plastic strands, the surface of said strand being provided with minute convexities and concavities formed thereon at least one side of said projection screen, said method comprising the steps of: preparing a mixture of a first thermoplastic polymer and particles of a second thermoplastic polymer having different melting/cooling characteristics than said first thermo-plastic polymer, said mixture being used to form an auxiliary portion of said strands; melt-extruding both of the first thermoplastic polymer used to form a light-transmitting main portion of said strands and said mixture from a nozzle or a die having a multiplicity of orifices so as to form a sheet composed of a multiplicity of parallel light-transmitting plastic strands wherein said auxiliary portion has different optical properties than said light-transmitting portion; and cooling said sheet.
Claim 23
Independent Claim 70 words
A method of producing a projection screen comprising a multiplicity of light-transmitting plastic strands, comprising the steps of: extruding a thermoplastic polymer from a nozzle having a multiplicity of annularly arranged orifices so as to form a sheet composed of a multiplicity of parallel light-transmitting plastic strands arranged along a curve corresponding to the annular pattern of said multiplicity of orifices; flattening the curved sheet; and cooling the flattened sheet.
Claim 24
Independent Claim 70 words
A method of producing a projection screen comprising a multiplicity of light-transmitting plastic strands, comprising the steps of: extruding a thermoplastic polymer from a nozzle having a multiplicity of annularly arranged orifices so as to form a sheet composed of a multiplicity of parallel light-transmitting plastic strands arranged along a curve corresponding to the annular pattern of said multiplicity of orifices; flattening the curved sheet; and cooling the flattened sheet.
Claim 25
Independent Claim 95 words
A method of producing a projection screen according to one of claims 18, 19 and 20, wherein the width W (mm) of said screen and the pitch p (mm) of the strands meet the following condition (1): 0.03≦p≦W/1000 (1), the radius of curvature R 1 (mm) of each of the strands at a first side of the screen meets the following condition (2): 0.5×p≦R.sub.1 ≦p (2), and the radius of curvature R 2 (mm) of each of the strands at a second side of the screen meets the following condition (3): R.sub.2 ≦R.sub.1 ( 3)
Claim 26
Independent Claim 39 words
A method of producing a projection screen according to one of claims 18, 19 and 20, wherein a plurality of said sheets are connected in the widthwise direction so as to provide a projection screen of a desired width.
Claim 27
Dependent Claim 29 words
A method of producing a projection screen according to claim 20, wherein each of said multiplicity of orifices of said nozzle has an outlet opening of a circular cross-section.
Claim 28
Dependent Claim 59 words
A method of producing a projection screen according to claim 20, wherein said nozzle has main orifices for extruding a thermoplastic polymer to form a light-transmitting main portion of each of said strands and secondary orifices having smaller diameter than the main orifices for extruding a light-absorbing portion or layer, said secondary orifices being arranged between said main orifices.

References Cited (Backward Citations)

US3561840A Cited
US4006965A Cited
US4682853A Cited
US4688093A Cited
US4767186A Cited
US4911529A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-06-09 1995-12-09 1996-06-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-06-09 1999-12-09 2000-06-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-06-09 2003-12-09 2004-06-09 $7700.00 Window Closed / Lapsed

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