US5120569A
Expired / Lapsed
US
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Method of forming a polymer on a substrate
Assignee: Honeywell International Inc
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Filing: 1990-12-18
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Granted: 1992-06-09
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Expires: 2010-12-18
Abstract
Abstract A predetermined pattern of a dielectric polymer is formed on a substrate from a prepolymer which is an ether of the oligomeric condensation product of a dihydric phenol and formaldehyde having the formula <IMAGE>
Inventors
- 👤 Joseph J. Zupancic
- 👤 Daniel C. Blazej
- 👤 Howard A. Fraenkel
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-10-29 11:45
CPC Classifications
H; H10; H10P; H10P14/00; H10P14/60; H10P14/68; H10P14/683; C; C08; C08G; C08G8/00; C08G8/04; C08G8/08; C08G8/20; C08G8/28; G; G03; G03F; G03F7/00; G03F7/004; G03F7/038; H10P14/63; H10P14/6326; H10P14/6342; H10P14/65; H10P14/6516; H10P14/6536; H10P14/6538; H10W; H10W20/00; H10W20/40; H10W20/45; H10W20/48; H10W70/00; H10W70/60; H10W70/67; H10W70/69
Claims Analysis
Total Claims: 17
Claim 1
Independent Claim
227 words
A method of forming a polymer on a substrate in a predetermined pattern comprising: (a) coating a substrate with a prepolymer which is an ether of the oligomeric condensation product of a dihydric phenol and formaldehyde having the formula ##STR7## where the recurring unit Q has the structure, ##STR8## and n is an integer from 1 to 10; s is 1; each X is C(CF 3 ) 2 ; each R 1 and R 2 is independently selected from the group consisting of hydrogen, alkyl and alkoxy moieties containing 1 to 10 carbon atoms, phenyl and phenoxy; a and b are independently 0 or integers from 1 to 4; Z is Cl or Br; E is selected from the group consisting of the vinylbenzyl moiety, alkyl moieties containing 1 to 10 carbon atoms, or benzyl, subject to the constraint that at least 50% of all E's are the vinylbenzyl moiety; (b) irradiating the coated prepolymer of (a) through a masking pattern to selectively crosslink the portion of said coating being irradiated; (c) selectively dissolving the non-irradiated part of the prepolymer coating of (a); and (d) curing the crosslinked portion of the prepolymer coating by heating at a temperature in the range of 100° C. to 300° C. for a time sufficient to further crosslink said crosslinked coating and to transform the prepolymer to an infusible glassy solid.
Claim 2
Independent Claim
227 words
A method of forming a polymer on a substrate in a predetermined pattern comprising: (a) coating a substrate with a prepolymer which is an ether of the oligomeric condensation product of a dihydric phenol and formaldehyde having the formula ##STR7## where the recurring unit Q has the structure, ##STR8## and n is an integer from 1 to 10; s is 1; each X is C(CF 3 ) 2 ; each R 1 and R 2 is independently selected from the group consisting of hydrogen, alkyl and alkoxy moieties containing 1 to 10 carbon atoms, phenyl and phenoxy; a and b are independently 0 or integers from 1 to 4; Z is Cl or Br; E is selected from the group consisting of the vinylbenzyl moiety, alkyl moieties containing 1 to 10 carbon atoms, or benzyl, subject to the constraint that at least 50% of all E's are the vinylbenzyl moiety; (b) irradiating the coated prepolymer of (a) through a masking pattern to selectively crosslink the portion of said coating being irradiated; (c) selectively dissolving the non-irradiated part of the prepolymer coating of (a); and (d) curing the crosslinked portion of the prepolymer coating by heating at a temperature in the range of 100° C. to 300° C. for a time sufficient to further crosslink said crosslinked coating and to transform the prepolymer to an infusible glassy solid.
Claim 3
Dependent Claim
19 words
The method of Claim 1 wherein R 1 and R 2 are hydrogen or alkyl With 1-10 carbon atoms.
Claim 4
Dependent Claim
13 words
The method of Claim 2 wherein R 1 and R 2 are hydrogen.
Claim 5
Dependent Claim
16 words
The method of Claim 2 wherein R 1 and R 2 are methyl or t-butyl moieties.
Claim 6
Dependent Claim
15 words
The method of Claim 1 wherein Z is Br and a and b are 1-4.
Claim 7
Dependent Claim
15 words
The method of Claim 1 wherein E is an alkyl moiety having 1-10 carbon atoms.
Claim 8
Dependent Claim
15 words
The method of Claim 6 wherein E is an alkyl moiety having 1-4 carbon atoms.
Claim 9
Dependent Claim
9 words
The method of Claim 1 wherein E is benzyl.
Claim 10
Dependent Claim
24 words
The method of Claim 1 wherein E is at least 70-100% vinyl benzyl moieties and the remaining E's are alkyl with 1-10 carbon atoms.
Claim 11
Dependent Claim
24 words
The method of Claim 9 wherein E is at least 95-100% vinyl benzyl moieties and the remaining E's are alkyl with 1-10 carbon atoms.
Claim 12
Dependent Claim
21 words
The method of Claim 1 wherein E is at least 70% vinyl benzyl moieties and the remaining E's are propyl groups.
Claim 13
Dependent Claim
14 words
The method of Claim 1 wherein n is an integer from 1 to 6.
Claim 14
Dependent Claim
14 words
The method of Claim 1 wherein the number average of n is about 3.
Claim 15
Dependent Claim
17 words
The method of Claim 1 wherein the coating of (a) is soft-baked before the irradiation of (b).
Claim 16
Dependent Claim
15 words
The method of Claim 1 wherein the coating of (a) includes a photosensitizer or photoinitiator.
Claim 17
Dependent Claim
18 words
The method of Claim 1 wherein the irradiation of (b) has a wavelength of 200 to 500 nm.
References Cited (Backward Citations)
US4855375A
Cited
US4908096A
Cited
USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1995-06-09 | 1995-12-09 | 1996-06-09 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1999-06-09 | 1999-12-09 | 2000-06-09 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2003-06-09 | 2003-12-09 | 2004-06-09 | $7700.00 | Window Closed / Lapsed |