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US5104515A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for purifying synthetic mesoporous crystalline material

Assignee: ExxonMobil Oil Corp
•
Filing: 1991-06-24
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Granted: 1992-04-14
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Expires: 2011-06-24
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Abstract

Abstract A method is described for purifying an ultra-large pore crystalline material by contact with an aqueous solution having a hydroxyl concentration sufficient to solubilize an impurity phase but not the crystalline material. The purified crystalline material is also described, as is a hydrocarbon conversion process over the purified crystalline material.

Inventors

  • 👤 Cynthia T-W. Chu
  • 👤 Charles T. Kresge

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 00:39
CPC Classifications
C; C10; C10G; C10G47/00; C10G47/02; C10G47/10; C10G47/12; C10G47/16; B; B01; B01D; B01D53/00; B01D53/34; B01D53/74; B01D53/86; B01D53/8621; B01D53/8625; B01D53/8628; B01J; B01J20/00; B01J20/02; B01J20/06; B01J20/28; B01J20/28054; B01J20/28057; B01J20/28078; B01J20/28083; B01J29/00; B01J29/03; B01J29/0308; B01J29/04; B01J29/041; B01J29/06; B01J29/40; B01J29/70; B01J29/82; B01J29/83; B01J29/84; B01J29/85; C01; C01B; C01B37/00; C01B37/02; C01B37/06; C01B37/08; C01B39/00; C10G11/00; C10G11/02; C10G11/04; C10G11/05; B01J2229/00; B01J2229/10; B01J2229/26; B01J2229/30; B01J2229/32; B01J2229/34; B01J2229/36; B01J2229/40; B01J2229/42; Y; Y10; Y10S; Y10S423/00; Y10S423/30

Claims Analysis

Total Claims: 21
Claim 1
Independent Claim 104 words
A method for purifying a composition of matter which comprises an inorganic, porous, non-layered crystalline phase material exhibiting, after calcination, an X-ray diffraction pattern with at least one peak at a d-spacing greater than about 18 Angstrom Units and having a benzene adsorption capacity of greater than 15 grams benzene per 100 grams of said material at 50 Torr and 25° C. and containing an impurity phase, the method comprising contacting the composition of matter, under conditions sufficient to solubilize the impurity phase, with an aqueous solution which comprises a hydroxyl concentration sufficient to solubilize the impurity phase but not the crystalline phase material.
Claim 2
Independent Claim 104 words
A method for purifying a composition of matter which comprises an inorganic, porous, non-layered crystalline phase material exhibiting, after calcination, an X-ray diffraction pattern with at least one peak at a d-spacing greater than about 18 Angstrom Units and having a benzene adsorption capacity of greater than 15 grams benzene per 100 grams of said material at 50 Torr and 25° C. and containing an impurity phase, the method comprising contacting the composition of matter, under conditions sufficient to solubilize the impurity phase, with an aqueous solution which comprises a hydroxyl concentration sufficient to solubilize the impurity phase but not the crystalline phase material.
Claim 3
Dependent Claim 53 words
The method of claim 1 wherein the composition of matter comprises an inorganic, porous crystalline phase material having a hexagonal arrangement of uniformly-sized pores at least about 13 Angstroms in diameter and exhibiting, after calcination, a hexagonal electron diffraction pattern that can be indexed with a d100 value greater than 18 Angstrom Units.
Claim 4
Dependent Claim 115 words
The method of claim 1 wherein the composition of matter has a composition expressed as follows: M.sub.n/q (W.sub.a X.sub.b Y.sub.c Z.sub.d O.sub.h) wherein M is one or more ions; n is the charge of the composition excluding M expressed as oxides; q is the weighted molar average valence of M; n/q is the number of moles or mole fraction of M; W is one or more divalent elements; X is one or more trivalent elements; Y is one or more tetravalent elements; Z is one or more pentavalent elements; a, b, c, and d are mole fractions of W, X, Y, and Z, respectively; h is a number of from 1 to 2.5; and (a+b+c+d)=1.
Claim 5
Dependent Claim 196 words
The method of claim 1 wherein the composition of matter has a composition on an anhydrous basis expressed as follows: rRM.sub.n/q (W.sub.a X.sub.b Y.sub.c Z.sub.d O.sub.h) wherein R is the total organic material not included in M; r is the number of moles or mole fraction of R; M is one or more ions; n is the charge of the composition excluding M espressed as oxides; q is the weighted molar average valence of M; n/q is the number of moles or mole fraction of M; W is one or more divalent elements; X is one or more trivalent elements; Y is one or more tetravalent elements; Z is one or more pentavalent elements; a, b, c, and d are mole fractions of W, X, Y, and Z, respectively; h is a number of from 1 to 2.5; and (a+b+c+d)=1, wherein, when treated under conditions sufficient to remove R, said crystalline phase gives an X-ray diffraction pattern with at least one peak at a position greater than about 18 Angstrom Units d-spacing and exhibits a benzene adsorption capacity of greater than about 15 grams benzene per 100 grams anhydrous crystal at 50 torr and 25° C.
Claim 6
Dependent Claim 76 words
The method of claim 1 wherein the composition of matter comprises an inorganic, non-pillared crystalline phase giving an X-ray diffraction pattern following calcination with at least two peaks at positions greater than about 10 Angstrom Units d-spacing, at least one of which is at a position greater than about 18 Angstrom Units d-spacing, and no peaks at positions less than about 10 Angstrom Units d-spacing with relative intensity greater than about 20% of the strongest peak.
Claim 7
Dependent Claim 24 words
The method of claim 1 wherein the aqueous solution comprises an alkali or alkaline earth metal carbonate with a pH greater than about 8.
Claim 8
Dependent Claim 29 words
The method of claim 6 wherein the alkali or alkaline earth metal is selected from a group consisting of lithium, rubidium, cesium, strontium, barium, sodium, potassium, calcium and magnesium.
Claim 9
Dependent Claim 19 words
The method of claim 7 wherein the carbonate comprises a molality of from about 0.001 to about 1 M.
Claim 10
Dependent Claim 24 words
The process of claim 2 wherein the aqueous solution comprises an alkali or alkaline earth metal carbonate with a pH greater than about 8.
Claim 11
Dependent Claim 29 words
The process of claim 9 wherein the alkali or alkaline earth metal is selected from a group consisting of lithium, rubidium, cesium, strontium, barium, sodium, potassium, calcium and magnesium.
Claim 12
Dependent Claim 19 words
The method of claim 10 wherein the carbonate comprises a molality of from about 0.001 to about 1 M.
Claim 13
Dependent Claim 8 words
A product of the method of claim 1.
Claim 14
Dependent Claim 8 words
A product of the method of claim 2.
Claim 15
Dependent Claim 8 words
A product of the method of claim 3.
Claim 16
Dependent Claim 8 words
A product of the method of claim 4.
Claim 17
Dependent Claim 8 words
A product of the method of claim 5.
Claim 18
Dependent Claim 103 words
A hydrocarbon conversion process comprising contacting a hydrocarbon feedstock with a composition of matter which comprises a porous, non-layered crystalline phase material exhibiting, after calcination, an x-ray diffraction pattern with at least one peak at a d-spacing greater than about 18 Angstrom Units and having a benzene adsorption capacity greater than 15 grams benzene per 100 grams of said material at 50 torr and 25° C. and containing an impurity phase in an as-synthesized form, said composition of matter having been contacted with an aqueous solution which comprises a hydroxyl concentration sufficient to solubilize the impurity phase but not the crystalline phase material.
Claim 19
Dependent Claim 103 words
A hydrocarbon conversion process comprising contacting a hydrocarbon feedstock with a composition of matter which comprises a porous, non-layered crystalline phase material exhibiting, after calcination, an x-ray diffraction pattern with at least one peak at a d-spacing greater than about 18 Angstrom Units and having a benzene adsorption capacity greater than 15 grams benzene per 100 grams of said material at 50 torr and 25° C. and containing an impurity phase in an as-synthesized form, said composition of matter having been contacted with an aqueous solution which comprises a hydroxyl concentration sufficient to solubilize the impurity phase but not the crystalline phase material.
Claim 20
Dependent Claim 15 words
The hydrocarbon conversion process of claim 17 wherein the conversion process is an alkylation process.
Claim 21
Dependent Claim 15 words
The hydrocarbon conversion process of claim 18 wherein the alkylation process is an ethylbenzene conversion.

References Cited (Backward Citations)

US5001094A Cited

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3.5 Years (Year 4) 1995-04-14 1995-10-14 1996-04-14 $2000.00 Window Closed / Lapsed
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