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US5103105A Expired / Lapsed US ⏱️ 0.0 years remaining

Apparatus for inspecting solder portion of a circuit board

Assignee: Panasonic Holdings Corp
•
Filing: 1990-10-24
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Granted: 1992-04-07
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Expires: 2010-10-24
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Abstract

Abstract A beam of light is applied to a surface of a circuit board provided with at least one solder portion. The light beam scans the surface of the circuit board. Height data are derived from a portion of the light beam which is scattered at the surface of the circuit board. The height data represent a height of a currently-scanned point of the surface of the circuit board. The height data are accumulatively added for the solder portion. A variation in the height data is calculated. The accumulative addition of the height data is executed and suspended in response to the calculated variation in the height data. A decision is made as to whether the solder portion is acceptable or unacceptable on the basis of a result of the accumulative addition.

Inventors

  • 👤 Kazutoshi Ikegaya
  • 👤 Yuji Maruyama
  • 👤 Yukifumi Tsuda
  • 👤 Kunio Sannomiya
  • 👤 Hiroto Toba

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 00:04
CPC Classifications
G; G01; G01R; G01R31/00; G01R31/28; G01R31/302; G01R31/308; G01R31/309

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 158 words
An apparatus for inspecting a circuit board provided with at least one solder portion, the apparatus comprising: means for emitting a beam of light; means for applying the light beam to a surface of the circuit board; means for allowing the light beam to scan the surface of the circuit board; means for deriving height data from a portion of the light beam which is scattered at the surface of the circuit board, the height data representing a height of a currently-scanned point of the surface of the circuit board; means for accumulatively adding the height data for the solder portion; means for calculating a variation in the height data; means for executing and suspending the accumulatively adding by the adding means in response to the calculated variation in the height data; and means for deciding whether the solder portion is acceptable or unacceptable on the basis of a result of the accumulatively adding by the adding means.
Claim 2
Independent Claim 158 words
An apparatus for inspecting a circuit board provided with at least one solder portion, the apparatus comprising: means for emitting a beam of light; means for applying the light beam to a surface of the circuit board; means for allowing the light beam to scan the surface of the circuit board; means for deriving height data from a portion of the light beam which is scattered at the surface of the circuit board, the height data representing a height of a currently-scanned point of the surface of the circuit board; means for accumulatively adding the height data for the solder portion; means for calculating a variation in the height data; means for executing and suspending the accumulatively adding by the adding means in response to the calculated variation in the height data; and means for deciding whether the solder portion is acceptable or unacceptable on the basis of a result of the accumulatively adding by the adding means.
Claim 3
Dependent Claim 35 words
The apparatus of claim 1 further comprising means for averaging the height data to generate average height data, and means for feeding the average height data to the adding means and the variation calculating means.
Claim 4
Independent Claim 126 words
An apparatus for inspecting a circuit board provided with at least one solder portion, the apparatus comprising: means for emitting a beam of light; means for applying the light beam to a surface of the circuit board; means for allowing the light beam to scan the surface of the circuit board; means for deriving height data from a portion of the light beam which is scattered at the surface of the circuit board, the height data representing a height of a currently-scanned point of the surface of the circuit board; means for calculating a differential of the height data for the solder portion; and means for deciding whether the solder portion is acceptable or unacceptable on the basis of the calculated differential of the height data.
Claim 5
Independent Claim 126 words
An apparatus for inspecting a circuit board provided with at least one solder portion, the apparatus comprising: means for emitting a beam of light; means for applying the light beam to a surface of the circuit board; means for allowing the light beam to scan the surface of the circuit board; means for deriving height data from a portion of the light beam which is scattered at the surface of the circuit board, the height data representing a height of a currently-scanned point of the surface of the circuit board; means for calculating a differential of the height data for the solder portion; and means for deciding whether the solder portion is acceptable or unacceptable on the basis of the calculated differential of the height data.
Claim 6
Dependent Claim 49 words
The apparatus of claim 3 wherein the deciding means comprises means for accumulatively adding the calculated differential of the height data, and means for deciding whether or not the solder portion is acceptable or unacceptable on the basis of a result of the accumulative adding by the adding means.
Claim 7
Dependent Claim 95 words
The apparatus of claim 3 wherein the deciding means comprises means for detecting a maximum and a minimum of the calculated differential of the height data, means for comparing the calculated differential of the height data with a predetermined reference region, means responsive to a result of the comparing for generating count data representing a number of times the calculated differential lies in the predetermined reference region, and means for deciding whether or not the solder portion is acceptable or unacceptable on the basis of the detected maximum, the detected minimum, and the count data.
Claim 8
Independent Claim 219 words
An apparatus for inspecting a circuit board provided with at least one solder portion, the apparatus comprising: means for emitting a beam of light; means for applying the light beam to a surface of the circuit board; means for allowing the light beam to scan the surface of the circuit board; means for deriving height data from a portion of the light beam which is scattered at the surface of the circuit board, the height data representing a height of a currently-scanned point of the surface of the circuit board; means for calculating a differential of the height data, and generating differential data representing the calculated differential of the height data, wherein differential data and corresponding height data compose general data; means for calculating a first number of the general data lying in a predetermined acceptable two-dimensional region for the solder portion, the acceptable region being defined by a first predetermined height range and a first predetermined differential range; means for calculating a second number of the general data lying in a predetermined unacceptable two-dimensional region for the solder portion, the unacceptable region being defined by a second predetermined height range and a second predetermined differential range; and means for deciding whether the solder portion is acceptable or unacceptable on the basis of the calculated first and second numbers.
Claim 9
Independent Claim 219 words
An apparatus for inspecting a circuit board provided with at least one solder portion, the apparatus comprising: means for emitting a beam of light; means for applying the light beam to a surface of the circuit board; means for allowing the light beam to scan the surface of the circuit board; means for deriving height data from a portion of the light beam which is scattered at the surface of the circuit board, the height data representing a height of a currently-scanned point of the surface of the circuit board; means for calculating a differential of the height data, and generating differential data representing the calculated differential of the height data, wherein differential data and corresponding height data compose general data; means for calculating a first number of the general data lying in a predetermined acceptable two-dimensional region for the solder portion, the acceptable region being defined by a first predetermined height range and a first predetermined differential range; means for calculating a second number of the general data lying in a predetermined unacceptable two-dimensional region for the solder portion, the unacceptable region being defined by a second predetermined height range and a second predetermined differential range; and means for deciding whether the solder portion is acceptable or unacceptable on the basis of the calculated first and second numbers.
Claim 10
Independent Claim 268 words
An apparatus for inspecting a circuit board provided with at least one solder portion, the apparatus comprising: means for emitting a beam of light; means for applying the light beam to a surface of the circuit board; means for allowing the light beam to scan the surface of the circuit board; means for deriving height data from a portion of the light beam which is scattered at the surface of the circuit board, the height data representing a height of a currently-scanned point of the surface of the circuit board; means for calculating a differential of the height data, and generating differential data representing the calculated differential of the height data, wherein differential data and corresponding height data compose general data; means for calculating a first number of the general data lying in a predetermined acceptable two-dimensional region for the solder portion, the acceptable region being defined by a first predetermined height range and a first predetermined differential range; means for calculating a second number of the general data lying in a predetermined unacceptable two-dimensional region for the solder portion, the unacceptable region being defined by a second predetermined height range and a second predetermined differential range; first adding means for accumulatively adding the height data corresponding to general data lying in the acceptable region; second adding means for accumulatively adding the height data corresponding to general data lying in the unacceptable region; and means for deciding whether the solder portion is acceptable or unacceptable on the basis of the calculated first and second numbers, and results of the accumulatively adding by the first and second adding means.
Claim 11
Independent Claim 268 words
An apparatus for inspecting a circuit board provided with at least one solder portion, the apparatus comprising: means for emitting a beam of light; means for applying the light beam to a surface of the circuit board; means for allowing the light beam to scan the surface of the circuit board; means for deriving height data from a portion of the light beam which is scattered at the surface of the circuit board, the height data representing a height of a currently-scanned point of the surface of the circuit board; means for calculating a differential of the height data, and generating differential data representing the calculated differential of the height data, wherein differential data and corresponding height data compose general data; means for calculating a first number of the general data lying in a predetermined acceptable two-dimensional region for the solder portion, the acceptable region being defined by a first predetermined height range and a first predetermined differential range; means for calculating a second number of the general data lying in a predetermined unacceptable two-dimensional region for the solder portion, the unacceptable region being defined by a second predetermined height range and a second predetermined differential range; first adding means for accumulatively adding the height data corresponding to general data lying in the acceptable region; second adding means for accumulatively adding the height data corresponding to general data lying in the unacceptable region; and means for deciding whether the solder portion is acceptable or unacceptable on the basis of the calculated first and second numbers, and results of the accumulatively adding by the first and second adding means.
Claim 12
Independent Claim 197 words
An apparatus for inspecting a circuit board provided with at least one solder portion, the apparatus comprising: means for emitting a beam of light; means for applying the light beam to a surface of the circuit board; means for allowing the light beam to scan the surface of the circuit board; means for deriving height data from a portion of the light beam which is scattered at the surface of the circuit board, the height data representing a height of a currently-scanned point of the surface of the circuit board; means for deriving luminance data from a portion of the light beam which is scattered at the surface of the circuit board, the luminance data representing a luminance of a currently-scanned point of the surface of the circuit board; means for accumulatively adding the luminance data for the solder portion; means for calculating a variation in the height data; means for executing and suspending the accumulatively adding by the adding means in response to the calculated variation in the height data; and means for deciding whether the solder portion is acceptable or unacceptable on the basis of a result of the accumulatively adding by the adding means.
Claim 13
Independent Claim 197 words
An apparatus for inspecting a circuit board provided with at least one solder portion, the apparatus comprising: means for emitting a beam of light; means for applying the light beam to a surface of the circuit board; means for allowing the light beam to scan the surface of the circuit board; means for deriving height data from a portion of the light beam which is scattered at the surface of the circuit board, the height data representing a height of a currently-scanned point of the surface of the circuit board; means for deriving luminance data from a portion of the light beam which is scattered at the surface of the circuit board, the luminance data representing a luminance of a currently-scanned point of the surface of the circuit board; means for accumulatively adding the luminance data for the solder portion; means for calculating a variation in the height data; means for executing and suspending the accumulatively adding by the adding means in response to the calculated variation in the height data; and means for deciding whether the solder portion is acceptable or unacceptable on the basis of a result of the accumulatively adding by the adding means.
Claim 14
Independent Claim 274 words
An apparatus for inspecting a circuit board provided with at least one solder portion, the apparatus comprising: means for emitting a beam of light; means for applying the light beam to a surface of the circuit board; means for allowing the light beam to scan the surface of the circuit board; means for deriving height data from a portion of the light beam which is scattered at the surface of the circuit board, the height data representing a height of a currently-scanned point of the surface of the circuit board; means for calculating a differential of the height data, and generating differential data representing the calculated differential of the height data, wherein differential data and corresponding height data compose general data; first detecting means for detecting the general data which lies in a predetermined acceptable two-dimensional region, the acceptable region being defined by a first predetermined height range and a first predetermined differential range; second detecting means for detecting the general data which lies in a predetermined unacceptable two-dimensional region, the unacceptable region being defined by a second predetermined height range and a second predetermined differential range; first adding means responsive to the first detecting means for accumulatively adding the luminance data corresponding to general data lying in the acceptable region for the solder portion; second adding means responsive to the second detecting means for accumulatively adding the luminance data corresponding to general data lying in the unacceptable region for the solder portion; and means for deciding whether the solder portion is acceptable or unacceptable on the basis of results of the accumulatively adding by the first adding means and the second adding means.
Claim 15
Independent Claim 274 words
An apparatus for inspecting a circuit board provided with at least one solder portion, the apparatus comprising: means for emitting a beam of light; means for applying the light beam to a surface of the circuit board; means for allowing the light beam to scan the surface of the circuit board; means for deriving height data from a portion of the light beam which is scattered at the surface of the circuit board, the height data representing a height of a currently-scanned point of the surface of the circuit board; means for calculating a differential of the height data, and generating differential data representing the calculated differential of the height data, wherein differential data and corresponding height data compose general data; first detecting means for detecting the general data which lies in a predetermined acceptable two-dimensional region, the acceptable region being defined by a first predetermined height range and a first predetermined differential range; second detecting means for detecting the general data which lies in a predetermined unacceptable two-dimensional region, the unacceptable region being defined by a second predetermined height range and a second predetermined differential range; first adding means responsive to the first detecting means for accumulatively adding the luminance data corresponding to general data lying in the acceptable region for the solder portion; second adding means responsive to the second detecting means for accumulatively adding the luminance data corresponding to general data lying in the unacceptable region for the solder portion; and means for deciding whether the solder portion is acceptable or unacceptable on the basis of results of the accumulatively adding by the first adding means and the second adding means.

References Cited (Backward Citations)

US4910690A Cited
US4911551A Cited
US4900940A Cited
US5011960A Cited
US4911550A Cited
US4983827A Cited
US4988202A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-04-07 1995-10-07 1996-04-07 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-04-07 1999-10-07 2000-04-07 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-04-07 2003-10-07 2004-04-07 $7700.00 Window Closed / Lapsed

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