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US5101260A Expired / Lapsed US ⏱️ 0.0 years remaining

Multilayer light scattering photovoltaic back reflector and method of making same

Assignee: United Solar Systems Corp
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Filing: 1990-11-05
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Granted: 1992-03-31
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Expires: 2010-11-05
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Abstract

Abstract A multilayered, light-scattering back reflector for a photovoltaic device, said back reflector including a first relatively hard, textured layer atop a substrate and a second highly reflective layer conformally disposed atop the first layer. The back reflector may further include a third light scattering layer formed atop said second layer, said third layer adapted to further provide a barrier layer between the body of semiconductor material from which the photovoltaic device is formed and the multilayered back reflector.

Inventors

  • 👤 Prem Nath
  • 👤 John Call
  • 👤 Kevin Hoffman
  • 👤 Timothy D. Laarman
  • 👤 Gary DiDio

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 11:14
CPC Classifications
H; H10; H10F; H10F77/00; H10F77/70; H10F77/40; H10F77/42; H10F77/48; H10F77/707; Y; Y02; Y02E; Y02E10/00; Y02E10/50; Y02E10/52

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 102 words
In a photoresponsive device, which device includes a substrate, a light scattering back reflector atop said substrate, and a multilayered body of semiconductor material atop said back reflector, the improvement comprising, in combination: said back reflector comprising a tri-layered body including a hard, textured, non-highly reflective layer formed of a material other than copper, aluminum or silver and disposed directly upon said substrate, said textured layer having substantially micro-sized features; a highly reflective layer conformally disposed atop said textured layer; and a transparent oxide layer deposited upon said highly reflective layer, said oxide layer adapted to enhance light scattering and optical coupling.
Claim 2
Dependent Claim 102 words
In a photoresponsive device, which device includes a substrate, a light scattering back reflector atop said substrate, and a multilayered body of semiconductor material atop said back reflector, the improvement comprising, in combination: said back reflector comprising a tri-layered body including a hard, textured, non-highly reflective layer formed of a material other than copper, aluminum or silver and disposed directly upon said substrate, said textured layer having substantially micro-sized features; a highly reflective layer conformally disposed atop said textured layer; and a transparent oxide layer deposited upon said highly reflective layer, said oxide layer adapted to enhance light scattering and optical coupling.
Claim 3
Dependent Claim 19 words
A device as in claim 1, wherein said third transparent oxide layer is an electrically conductive transparent oxide material.
Claim 4
Dependent Claim 33 words
A device as in claim 1, wherein said relatively hard, textured layer is formed of a material selected from the group consisting essentially of aluminum, aluminum alloys, copper, copper alloys, and combinations thereof.
Claim 5
Dependent Claim 14 words
A device as in claim 1, wherein said reflective layer is formed of silver.
Claim 6
Dependent Claim 37 words
A device as in claim 2, wherein said transparent oxide layer is formed of a material selected from the group consisting essentially of zinc oxide, tin oxide, indium oxide, indium tin oxide, cadmium stannate, and combination thereof.
Claim 7
Dependent Claim 16 words
A device as in claim 1, wherein said hard, textured layer is approximately 1500-3000 Angstroms thick.
Claim 8
Dependent Claim 15 words
A device as in claim 1, wherein said reflective layer is approximately 200-500 Angstroms thick.
Claim 9
Dependent Claim 16 words
A device as in claim 1, wherein aid transparent oxide layer is approximately 1000-5000 Angstroms thick.
Claim 10
Dependent Claim 27 words
A device as in claim 1, wherein said photoresponsive device is a photovoltaic device including at least one p-i-n type cell formed of amorphous silicon alloy material.
Claim 11
Dependent Claim 31 words
A device as in claim 1, wherein said substrate is electrically conductive and formed from a material selected from the group consisting essentially of stainless steel, nickel, aluminum, and combinations thereof.
Claim 12
Dependent Claim 47 words
A device as in claim 1, wherein said substrate is electrically insulating and further includes an electrically conductive layer operatively disposed between said substrate and said back reflector; said insulating substrate formed of a material selected from the group consisting essentially of polyimide, glass and combinations thereof.
Claim 13
Dependent Claim 20 words
A device as in claim 1, wherein the texturing of said relatively hard, textured layer is formed by mechanical means.

References Cited (Backward Citations)

US3772768A Cited
JPS5032025A Cited
JPS54146648A Cited
JPS55128110A Cited
US4611091A Cited
US4902081A Cited
US4775425A Cited
US4816082A Cited
US4773944A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-03-31 1995-09-30 1996-03-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-03-31 1999-09-30 2000-03-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-03-31 2003-09-30 2004-03-31 $7700.00 Window Closed / Lapsed

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