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US5092952A Expired / Lapsed US ⏱️ 0.0 years remaining

Bonding aluminum cladding to random glass mat reinforced polypropylene sheet

Assignee: General Electric Co
•
Filing: 1990-06-01
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Granted: 1992-03-03
•
Expires: 2010-06-01
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Abstract

Abstract The present invention relates to a composite article which is made by applying an adhesive composite to one side of foils of metal, preferably aluminum. The adhesive composition comprises an ethylene/acrylic acid copolymer and a linear low density polyethylene. A sheet of fiber-reinforced polypropylene has been heat-lofted. Finally, the adhesive coated side of the metal foils are mated with the treated polypropylene sheet under elevated temperature and pressure for forming the composite article.

Inventors

  • 👤 Michael G. Minnick
  • 👤 Atul Govil

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-28 16:32
CPC Classifications
B; B32; B32B; B32B15/00; B32B15/04; B32B15/08; B32B15/10; B32B15/20; B32B27/00; B32B27/32; B32B7/00; B32B7/04; B32B7/12; C; C08; C08J; C08J5/00; C08J5/12; C08J5/124; C09; C09J; C09J123/00; C09J123/02; C09J123/04; C09J123/08; C09J5/00; C09J5/06; B32B2305/00; B32B2305/08; B32B2309/00; B32B2309/02; B32B2309/12; B32B2311/00; B32B2311/24; B32B2323/00; B32B2323/10; C08J2323/00; C08J2323/02; C08J2323/04; C08J2323/08; C08L; C08L2666/00; C08L2666/02; C08L2666/04; C08L2666/24; Y; Y10; Y10S; Y10S428/00; Y10S428/901; Y10T; Y10T428/00; Y10T428/249921; Y10T428/249924; Y10T428/24994; Y10T428/24995; Y10T428/249951

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 78 words
A method for making a composite article which comprises the steps of: (a) applying an adhesive composition to one side of each of two foils of metal, said adhesive composition comprising an ethylene/acrylic acid copolymer and linear low density polyethylene; (b) heat-lofting a fiber-reinforced polypropylene sheet; and (c) mating the adhesive coated side of said metal foils on opposite sides of said heat-lofted polypropylene sheet from step (b) under elevated temperature and pressure for forming a composite article.
Claim 2
Independent Claim 78 words
A method for making a composite article which comprises the steps of: (a) applying an adhesive composition to one side of each of two foils of metal, said adhesive composition comprising an ethylene/acrylic acid copolymer and linear low density polyethylene; (b) heat-lofting a fiber-reinforced polypropylene sheet; and (c) mating the adhesive coated side of said metal foils on opposite sides of said heat-lofted polypropylene sheet from step (b) under elevated temperature and pressure for forming a composite article.
Claim 3
Dependent Claim 32 words
The method of claim 1 wherein said ethylene/acrylic acid copolymer contains between about 91 and 93.5 wt-% ethylene content and has a melt flow index ranging from about 1.5 to 5.0 dg/min.
Claim 4
Dependent Claim 21 words
The method of claim 1 wherein said adhesive composition contains between about 10 and 50 wt-% of said ethylene/acrylic acid copolymer.
Claim 5
Dependent Claim 15 words
The method of claim 1 wherein said adhesive composition is applied as a sheet thereof.
Claim 6
Dependent Claim 14 words
The method of claim 1 wherein said fiber of said fiber-reinforced polypropylene comprises glass.
Claim 7
Dependent Claim 22 words
The method of claim 5 wherein said glass content of said fiber-reinforced polypropylene ranges from between about 30% and 40% by weight.
Claim 8
Dependent Claim 20 words
The method of claim 1 wherein said fiber-reinforced polypropylene sheet ranges in thickness from between about 0.135 and 0.160 inches.
Claim 9
Dependent Claim 19 words
The method of claim 1 wherein said metal foil ranges in thickness from between about 0.12 and 1 mm.
Claim 10
Dependent Claim 13 words
The method of claim 1 wherein said foil is aluminum or a steel.
Claim 11
Dependent Claim 15 words
The method of claim 9 wherein said foil is an aluminum or aluminum alloy foil.
Claim 12
Dependent Claim 28 words
The method of claim 1 wherein said elevated temperature ranges from between about 130° and 155° C. and said pressure ranges from between about 200 and 400 psi.

References Cited (Backward Citations)

US4351931A Cited
US3939024A Cited
US4481262A Cited
US4594292A Cited
US4921658A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-03-03 1995-09-02 1996-03-03 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-03-03 1999-09-02 2000-03-03 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-03-03 2003-09-02 2004-03-03 $7700.00 Window Closed / Lapsed

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