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US5091098A Expired / Lapsed US ⏱️ 0.0 years remaining

Sliding material and method of manufacturing the same

Assignee: Daido Metal Co Ltd
•
Filing: 1991-02-26
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Granted: 1992-02-25
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Expires: 2011-02-26
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Abstract

Abstract A sliding material comprising a backing metal having a porous metal layer formed on the surface thereof and a composition for impregnation coating impregnated and coated to the pores and the surface thereof, wherein the composition for impregnation coating is a composition composed of (a) 0.5-30 vol. % of at least one material selected from a group of resins composed of PFA, EPE, and FEP, 5-30 vol % of metal lead having a relative surface area of 1,000-8,500 cm 2 /g in an average particle size, and the balance composed of PTFE, a total of the respective components other than the PTFE is 5.5-50 vol %, a sliding material comprising a backing metal having porous metal layer formed on the surface thereof and a composition for impregnation coating impregnated and coated to the pores and the surface thereof composed of 0.5-30 vol % of at least one material selected from resins composed of PFA, EPE, and FEP, 5-30 vol % of metal lead having a relative surface area of 1,000-8,500 cm 2 /g in an average particle size, 0.5-30 vol % of at least one material selected from a filler composed of solid lubricant metal oxide, metal fluoride, graphite, a fiber selected from a ceramic of carbon fiber, glass fiber, and SiC, and the balance composed of PTFE, the respective components other than the PTFE being 6-50 vol %, and a method of manufacturing a sliding material comprising the steps of impregnating and covering the above composition for impregnation coating (a) or (b) to the pores and the surface thereof defined in the porous metal layer formed on the surface of a backing metal, and thereafter baking the backing metal with the above composition for impregnation coating (a) or (b) in a neutral atmosphere or in a reducing atmosphere.

Inventors

  • 👤 Tadashi Tanaka
  • 👤 Hidehiko Tamura
  • 👤 Kiyohide Uenaka
  • 👤 Shigemasa Hakakoshi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-02 22:48
CPC Classifications
F; F16; F16C; F16C33/00; F16C33/02; F16C33/04; F16C33/20; F16C33/201; C; C10; C10M; C10M111/00; C10M111/04; C08; C08K; C08K3/00; C08K3/02; C08K3/08; C09; C09D; C09D127/00; C09D127/02; C09D127/12; C09D127/18; C08L; C08L29/00; C08L29/12

Claims Analysis

Total Claims: 6
Claim 1
Independent Claim 108 words
A sliding material comprising: a backing metal; a porous metal layer formed on a surface of said backing metal, and a composition for impregnation coating pores and the surface of said porous metal layer, wherein said composition for impregnation coating comprises: 0.5-30 vol % of at least one meltable fluorocarbon resin material selected from a group consisting of tetrafluoroethylene-perfluoroalkylvinylether copolymer, fluoroethylene propylene ether and tetrafluoroethylene-hexafluoropropylene copolymer, 5-30 vol % of lead metal having a relative surface area of 1,000-8,500 cm 2 /g in an average particle size, and a remaining portion composed of polytetrafluoroethylene, and wherein a total of components other than the polytetrafluoroethylene is 5.5-50 vol %.
Claim 2
Dependent Claim 108 words
A sliding material comprising: a backing metal; a porous metal layer formed on a surface of said backing metal, and a composition for impregnation coating pores and the surface of said porous metal layer, wherein said composition for impregnation coating comprises: 0.5-30 vol % of at least one meltable fluorocarbon resin material selected from a group consisting of tetrafluoroethylene-perfluoroalkylvinylether copolymer, fluoroethylene propylene ether and tetrafluoroethylene-hexafluoropropylene copolymer, 5-30 vol % of lead metal having a relative surface area of 1,000-8,500 cm 2 /g in an average particle size, and a remaining portion composed of polytetrafluoroethylene, and wherein a total of components other than the polytetrafluoroethylene is 5.5-50 vol %.
Claim 3
Dependent Claim 57 words
A method of manufacturing a sliding material comprising: impregnating and covering the composition for impregnation coating of claim 1 to cover pores and the surface in the porous metal layer formed on the surface of said backing metal, and baking the backing metal with said composition for impregnation coating in a neutral atmosphere or a reducing atmosphere.
Claim 4
Dependent Claim 139 words
A sliding material comprising: a backing metal having a porous metal layer formed on the surface thereof and a composition for impregnation coating pores and the surface of the metal layer, wherein said composition for impregnation coating comprises: 0.5-30 vol % of at least one meltable fluorocarbon resin material selected from a group consisting of tetrafluoroethylene-perfluoroalkylvinylether copolymer, fluoroethylene propylene ether and tetrafluoroethylene-hexafluoropropylene copolymer, 5-30 vol % of lead metal having a relative surface area of 1,000-8,500 cm 2 /g in an average particle size, 0.5-30 vol % of at least one material selected from a filler composed of a solid lubricant of metal oxide, metal fluoride, graphite, a fiber selected from a ceramic of carbon fiber or glass fiber and, SIC and, a remaining portion composed of polytetrafluoroethylene and wherein components other than the polytetrafluoroethylene are 6-50 vol %.
Claim 5
Dependent Claim 139 words
A sliding material comprising: a backing metal having a porous metal layer formed on the surface thereof and a composition for impregnation coating pores and the surface of the metal layer, wherein said composition for impregnation coating comprises: 0.5-30 vol % of at least one meltable fluorocarbon resin material selected from a group consisting of tetrafluoroethylene-perfluoroalkylvinylether copolymer, fluoroethylene propylene ether and tetrafluoroethylene-hexafluoropropylene copolymer, 5-30 vol % of lead metal having a relative surface area of 1,000-8,500 cm 2 /g in an average particle size, 0.5-30 vol % of at least one material selected from a filler composed of a solid lubricant of metal oxide, metal fluoride, graphite, a fiber selected from a ceramic of carbon fiber or glass fiber and, SIC and, a remaining portion composed of polytetrafluoroethylene and wherein components other than the polytetrafluoroethylene are 6-50 vol %.
Claim 6
Dependent Claim 57 words
A method of manufacturing a sliding material comprising: impregnating and covering the composition for impregnation coating of claim 3 to cover pores and the surface in the porous metal layer formed on the surface of said backing metal and baking the backing metal with said composition for impregnation coating in a neutral atmosphere or a reducing atmosphere.

References Cited (Backward Citations)

US2824060A Cited
GB912793A Cited
US4312772A Cited
US4394275A Cited
US4439484A Cited
JPS59103022A Cited
US4655944A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-02-24 1995-08-26 1996-02-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-02-24 1999-08-26 2000-02-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-02-24 2003-08-26 2004-02-25 $7700.00 Window Closed / Lapsed

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