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US5090491A Expired / Lapsed US ⏱️ 0.0 years remaining

Earth boring drill bit with matrix displacing material

Assignee: Baker Hughes Oilfield Operations LLC
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Filing: 1991-03-04
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Granted: 1992-02-25
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Expires: 2011-03-04
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Abstract

Abstract A rotary drill bit for drilling earth formations is provided and includes a bit shank, a hard metal matrix secured to a blank and cutting elements on the exterior face thereof. The matrix includes a displacement material having a different composition than the matrix material within the matrix. The displacement material is preferably less expensive than the matrix material and also has different material properties. The resulting bit may be custom-engineered for toughness, ductility, and impact resistance.

Inventors

  • 👤 Gordon A. Tibbitts
  • 👤 Ralph M. Horton
  • 👤 Lorenzo G. Lovato

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 16:45
CPC Classifications
E; E21; E21B; E21B10/00; E21B10/46; B; B22; B22F; B22F7/00; B22F7/06

Claims Analysis

Total Claims: 17
Claim 1
Independent Claim 97 words
A rotary drill bit, comprising: a bit body including a first plurality of particles substantially interspersed with a second plurality of particles and bonded together by a liquid binder infiltrated therethrough and subsequently solidified therebetween to form a matrix; said first plurality of particles comprising a hard metal matrix material; said second plurality of particles comprising a displacement material having a greater degree of toughness than said hard metal matrix material; a plurality of cutting elements disposed on the exterior of said bit body; a bit blank secured to said matrix and extending at least partly thereinto.
Claim 2
Dependent Claim 97 words
A rotary drill bit, comprising: a bit body including a first plurality of particles substantially interspersed with a second plurality of particles and bonded together by a liquid binder infiltrated therethrough and subsequently solidified therebetween to form a matrix; said first plurality of particles comprising a hard metal matrix material; said second plurality of particles comprising a displacement material having a greater degree of toughness than said hard metal matrix material; a plurality of cutting elements disposed on the exterior of said bit body; a bit blank secured to said matrix and extending at least partly thereinto.
Claim 3
Dependent Claim 13 words
The drill bit of claim 1 wherein said displacement material particles comprise steel.
Claim 4
Dependent Claim 13 words
The drill bit of claim 1 wherein said displacement material particles comprise iron.
Claim 5
Dependent Claim 28 words
The drill bit of claim 1 wherein said displacement material particles are selected from the group consisting essentially of iron, steel, nickel, and alloys thereof, and mixtures thereof.
Claim 6
Dependent Claim 17 words
The rotary drill bit of claim 1 wherein said displacement material particles are generally spherical in shape.
Claim 7
Dependent Claim 24 words
The drill bit of claim 5 wherein said displacement material particles have diameters in the range of from about 0.001 to about 0.25 inches.
Claim 8
Dependent Claim 22 words
The drill bit of claim 5 wherein said displacement material comprises from about 50% to about 80% by volume of said matrix.
Claim 9
Dependent Claim 17 words
The drill bit of claim 5 wherein said displacement material particles are of a plurality of diameters.
Claim 10
Dependent Claim 18 words
The drill bit of claim 1 wherein said displacement material particles are substantially uniformly distributed throughout said matrix.
Claim 11
Dependent Claim 24 words
The rotary drill bit of claim 1, wherein said displacement material particles comprise from about 50% to about 80% by volume of said matrix.
Claim 12
Dependent Claim 95 words
A rotary drill bit, comprising: a volume of particulate material, including: a first plurality of tungsten carbide particles substantially interspersed with a second plurality of particles of a displacement material selected from the group consisting essentially of steel, iron, nickel, and alloys thereof, and mixtures thereof; a steel bit blank at least partially extending into said volume of particulate material; a copper alloy binder bonding said volume of particulate material together into a matrix and said matrix to said bit blank; and a plurality of cutting elements disposed on the exterior surface of said matrix.
Claim 13
Dependent Claim 95 words
A rotary drill bit, comprising: a volume of particulate material, including: a first plurality of tungsten carbide particles substantially interspersed with a second plurality of particles of a displacement material selected from the group consisting essentially of steel, iron, nickel, and alloys thereof, and mixtures thereof; a steel bit blank at least partially extending into said volume of particulate material; a copper alloy binder bonding said volume of particulate material together into a matrix and said matrix to said bit blank; and a plurality of cutting elements disposed on the exterior surface of said matrix.
Claim 14
Dependent Claim 17 words
The rotary drill bit of claim 11 wherein said displacement material particles are generally spherical in shape.
Claim 15
Dependent Claim 26 words
The rotary drill bit of claim 12 wherein said displacement material particles have a diameter in the range of from about 0.001 to about 0.25 inches.
Claim 16
Dependent Claim 19 words
The rotary drill bit of claim 11 wherein said displacement material particles are substantially uniformly distributed throughout said matrix.
Claim 17
Dependent Claim 24 words
The rotary drill bit of claim 11 wherein said displacement material particles comprise from about 50% to about 80% by volume of said matrix.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-02-24 1995-08-26 1996-02-25 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-02-24 1999-08-26 2000-02-25 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-02-24 2003-08-26 2004-02-25 $7700.00 Window Closed / Lapsed

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