Flexible hose construction and method of making the same

Claim 1

In a method of making a flexible hose construction comprising the steps of forming an inner corrugated hose of polymeric material to have a plurality of outwardly convex projections with recesses therebetween, disposing an outer sleeve of reinforcing material in telescoping relation on said inner hose, and disposing an outer sleeve of polymeric material in telescoping relation on said sleeve of reinforcing material, the improvement comprising the steps of disposing a tube of polymeric material between said sleeve of reinforcing material and said inner hose by extruding said tube onto said inner hose before disposing said sleeve of reinforcing material thereon, the step of extruding causing said tube to have substantially constant inner and outer diameters whereby said tube extends in a generally straight-line manner from projection to projection of said inner hose so as to prevent said sleeve of reinforcing material from thereafter entering into said recesses of said inner hose an amount that would tend to substantially reduce the flexibility characteristics of said inner hose, forming said inner hose with an outer layer of one thermoplastic material and an inner layer of a different thermoplastic material, forming said tube of polymeric material from the same thermoplastic material that forms said outer layer of said inner hose, forming said outer sleeve of polymeric material of the same thermoplastic material that forms said tube of polymeric material, the step of extruding causing said tube of polymeric material to be bonded to said projections of said inner hose, and bonding said sleeve of polymeric material to said tube of polymeric material through said sleeve of reinforcing material by extruding said sleeve of polymeric material onto said sleeve of reinforcing material whereby said tube of polymeric material holds said sleeves and said hose together.