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US5085514A Expired / Lapsed US ⏱️ 0.0 years remaining

Technique of forming a separate information bearing printed pattern on replicas of a hologram or other surface relief diffraction pattern

Assignee: Viavi Solutions Inc
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Filing: 1991-04-16
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Granted: 1992-02-04
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Expires: 2011-04-16
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Abstract

Abstract A method and system for replicating microstructure surface relief patterns, such as diffraction patterns including holograms, by casting. A liquid casting resin is held between a surface relief master of the microstructure to be replicated and a substrate while the resin is hardened by actinic radiation curing. Application of resin to edges and discontinuities of the master is avoided in order to reduce undesirable build-up of resin on these areas of the master. The hardened resin surface relief replica may optionally be coated with a discontinuous graphical pattern of a clear or colored paint that eliminates the effect of the surface relief pattern in the regions so coated.

Inventors

  • 👤 Donald W. Mallik
  • 👤 Salvatore F. D'Amato

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 22:33
CPC Classifications
G; G03; G03H; G03H1/00; G03H1/02; G03H1/0252; G03H1/0236; G03H1/0276; G03H2001/0284; G03H1/04; G03H1/18; G03H2001/187; G03H2223/00; G03H2223/25; G03H2250/00; G03H2250/10; G03H2250/36; G03H2250/40; Y; Y10; Y10S; Y10S283/00; Y10S283/904

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 109 words
A method of forming a replica of a diffraction pattern with an information bearing pattern thereacross, comprising the steps of: forming a surface relief light diffraction pattern in a surface of a substantially transparent substrate, filling in the surface relief diffraction pattern with a printing material including a liquid having approximately the same refractive index of said substrate and in the shape of said information bearing pattern, and curing the liquid printing material to a hardened state, thereby substantially eliminating the light diffraction effect of said surface relief pattern in regions of the information bearing pattern while retaining the diffraction effect in adjacent regions of the surface relief pattern.
Claim 2
Independent Claim 109 words
A method of forming a replica of a diffraction pattern with an information bearing pattern thereacross, comprising the steps of: forming a surface relief light diffraction pattern in a surface of a substantially transparent substrate, filling in the surface relief diffraction pattern with a printing material including a liquid having approximately the same refractive index of said substrate and in the shape of said information bearing pattern, and curing the liquid printing material to a hardened state, thereby substantially eliminating the light diffraction effect of said surface relief pattern in regions of the information bearing pattern while retaining the diffraction effect in adjacent regions of the surface relief pattern.
Claim 3
Dependent Claim 55 words
A method according to claim 1 which additionally comprises the step of coating at least a portion of adjacent regions of the surface relief pattern and cured liquid printing material with a reflective layer, whereby light diffracted by the surface relief pattern can be viewed through the substrate with the information bearing pattern superimposed thereon.
Claim 4
Independent Claim 21 words
A method according to either of claims 1 or 2 wherein said hardened printing material is characterized by being substantially clear.
Claim 5
Independent Claim 22 words
A method according to either of claims 1 or 2 wherein said hardened printing material is characterized by having an optical color.
Claim 6
Independent Claim 17 words
A method according to either of claims 1 or 2 wherein the diffraction pattern includes a hologram.
Claim 7
Independent Claim 50 words
A method according to either of claims 1 or 2 wherein the step of forming the surface relief pattern includes the steps of holding liquid casting resin between a smooth film sheet and a master surface relief pattern without any relative movement therebetween, and curing the resin while so held.
Claim 8
Dependent Claim 47 words
The method according to claim 1 which comprises an additional step of subsequently coating the replica with a layer of adhesive on a side of the substrate carrying the printing material, whereby said replica may be secured to a surface of an article by said adhesive layer.
Claim 9
Dependent Claim 36 words
The method according to claim 2 which comprises an additional step of subsequently coating the reflective layer with an adhesive, whereby said replica may be secured to a surface of an article by said adhesive layer.
Claim 10
Dependent Claim 139 words
A hologram structure, comprising: a substantially optically clear substrate sheet having a surface relief hologram pattern on one side thereof, a printing layer attached to and filling in the surface relief pattern in an information bearing pattern across said substrate sheet, said printing layer including material having substantially the same refractive index at said substrate and thereby substantially eliminating a diffractive effect of the surface relief pattern over the regions where it exists but leaving the diffractive effect of the surface relief pattern in other regions, and a layer of reflective material extending across said other regions of the surface relief pattern and a side of the printing layer opposite the surface relief pattern, thereby allowing simultaneous viewing through the substrate of an image reconstructed from the surface relief hologram in said other regions and the information bearing pattern.
Claim 11
Dependent Claim 139 words
A hologram structure, comprising: a substantially optically clear substrate sheet having a surface relief hologram pattern on one side thereof, a printing layer attached to and filling in the surface relief pattern in an information bearing pattern across said substrate sheet, said printing layer including material having substantially the same refractive index at said substrate and thereby substantially eliminating a diffractive effect of the surface relief pattern over the regions where it exists but leaving the diffractive effect of the surface relief pattern in other regions, and a layer of reflective material extending across said other regions of the surface relief pattern and a side of the printing layer opposite the surface relief pattern, thereby allowing simultaneous viewing through the substrate of an image reconstructed from the surface relief hologram in said other regions and the information bearing pattern.
Claim 12
Dependent Claim 40 words
The hologram structure of claim 9 which additionally comprises a layer of adhesive material on an opposite side of the reflective layer from the substrate and printing layer, whereby said structure may be secured to a surface of an article.
Claim 13
Dependent Claim 38 words
The hologram structure of claim 9 wherein said printing layer includes a color dye that makes said printing layer have a contrasting color to said reflective layer, whereby said information bearing pattern is easily viewable through said substrate.
Claim 14
Dependent Claim 48 words
The hologram structure of any one of claims 9, 10 or 11 wherein at least one area of said reflective layer is totally reflective and extends substantially continuously over at least two opposing areas of said information bearing pattern and areas of said other surface relief regions therebetween.
Claim 15
Dependent Claim 43 words
The hologram structure of any one of claims 9, 10 and 11 wherein said printing layer is further characterized by a substantial absence of any light diffracting structure in the regions of the surface relief pattern to which the printing layer is attached.
Claim 16
Dependent Claim 162 words
In a combination of an article having a hologram or diffraction grating device attached to a surface thereof, said device including a substantially transparent substrate having a relief pattern formed on a surface thereof facing said article, said surface relief pattern being characterized by diffracting light reflected therefrom through said substrate to form an image or other light pattern recorded therein, the improvement wherein a graphical pattern is attached to only a portion of the substrate surface containing the surface relief pattern and in shape that conveys visual information independent of said image or other light pattern, said graphical pattern including a material having substantially the same refractive index as said substrate surface portion to substantially eliminate the effect of the surface relief pattern to diffract incident light in said portion, whereby said graphical pattern may be viewed simultaneously with the image or other light pattern formed in light reflected from the surface relief pattern in other portions of the substrate surface.
Claim 17
Dependent Claim 162 words
In a combination of an article having a hologram or diffraction grating device attached to a surface thereof, said device including a substantially transparent substrate having a relief pattern formed on a surface thereof facing said article, said surface relief pattern being characterized by diffracting light reflected therefrom through said substrate to form an image or other light pattern recorded therein, the improvement wherein a graphical pattern is attached to only a portion of the substrate surface containing the surface relief pattern and in shape that conveys visual information independent of said image or other light pattern, said graphical pattern including a material having substantially the same refractive index as said substrate surface portion to substantially eliminate the effect of the surface relief pattern to diffract incident light in said portion, whereby said graphical pattern may be viewed simultaneously with the image or other light pattern formed in light reflected from the surface relief pattern in other portions of the substrate surface.
Claim 18
Dependent Claim 17 words
The article according to claim 14 wherein the graphical pattern is formed of material including colored ink.
Claim 19
Dependent Claim 61 words
The article according to either of claims 14 or 15 wherein a layer of reflective material is formed across said substantially transparent substrate on its side carrying the surface relief pattern and the graphical composition, thereby aiding in reflection of incident light from said other portions thereof not occupied by the graphical composition to form the image or other light pattern.
Claim 20
Dependent Claim 181 words
A hologram or diffraction grating device, comprising: a substantially transparent sheet of material containing on one side thereof a surface relief pattern that is continuous over at least a portion of the area thereof and which is in the form of a hologram or diffraction pattern from which a light image or pattern can be reconstructed upon illumination, a discontinuous pattern of material conforming to said surface relief pattern in a manner to form a graphical composition independent of said image or pattern, said graphical pattern including a material having substantially the same refractive index as said substrate and filling in the surface relief pattern in said substrate surface portion to substantially eliminate the effect of the surface relief pattern to diffract the incident light in said portion, thereby allowing simultaneous viewing through the sheet of an image or pattern reconstructed from the surface relief pattern and the graphical composition, and an adhesive layer carried by said device on a side of said discontinuous pattern opposite said transparent sheet surface relief pattern, thereby providing for attaching the device to a substrate.
Claim 21
Dependent Claim 181 words
A hologram or diffraction grating device, comprising: a substantially transparent sheet of material containing on one side thereof a surface relief pattern that is continuous over at least a portion of the area thereof and which is in the form of a hologram or diffraction pattern from which a light image or pattern can be reconstructed upon illumination, a discontinuous pattern of material conforming to said surface relief pattern in a manner to form a graphical composition independent of said image or pattern, said graphical pattern including a material having substantially the same refractive index as said substrate and filling in the surface relief pattern in said substrate surface portion to substantially eliminate the effect of the surface relief pattern to diffract the incident light in said portion, thereby allowing simultaneous viewing through the sheet of an image or pattern reconstructed from the surface relief pattern and the graphical composition, and an adhesive layer carried by said device on a side of said discontinuous pattern opposite said transparent sheet surface relief pattern, thereby providing for attaching the device to a substrate.
Claim 22
Dependent Claim 15 words
The device according to claim 17 wherein the graphical pattern is formed of colored ink.
Claim 23
Independent Claim 57 words
The device according to either of claims 17 or 18 wherein a layer of reflective material is formed across said surface relief pattern and the graphical composition, and under the adhesive layer, thereby aiding in reflection in incident light from those areas thereof not occupied by the graphical composition to form the image or other light pattern.

References Cited (Backward Citations)

US4315665A Cited
US4501439A Cited
US4856857A Cited
US4984824A Cited
US4933120A Cited
US4921319A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1995-02-03 1995-08-05 1996-02-04 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1999-02-03 1999-08-05 2000-02-04 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2003-02-03 2003-08-05 2004-02-04 $7700.00 Window Closed / Lapsed

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