Modular conveyor beam and method of assembly therefor

Claim 2

A modular conveyor assembly for supporting a conveyor for transporting articles, said assembly comprising: (a) a plurality of spacers positioned at spaced apart intervals along said assembly, said spacers having on a first side thereof a plurality of conveyor surface support receiving elements; (b) elongate side guides for attachment to said spacers at second and third sides thereof; and (c) means for snappingly fitting said side guides to said spacers; said snappingly fitting means comprising interlocking tongues and grooves on said side guides and spacers at opposing sides thereof; said spacers and said side guides each having elongate interengaging tongues and grooves at one location and interengaging interference fitting edges at another location spaced from said first location so as to permit engagement of a side guide to a spacer at said one location before locking said side guide to said spacer at said another location; said side guide having opposing edges with an elongate tongue and groove formed along said side guide towards one said edge and said spacer has a corresponding tongue and groove formed along a side thereof, said tongues for fitting into said grooves before locking said side guide to said spacer at the other of said edges; and one of said tongues protruding from said side guide in a downwardly depending and inwardly extending direction and said other tongue protrudes from said spacer in an upwardly depending and outwardly extending direction, and said side guide is supportable on said spacer by interfitting said tongues; whereby said assembly can be conveniently constructed.

Claim 3

The modular conveyor assembly of claim 1, wherein said spacer has an elongate means for hooking one of said opposing edges into engagement with said spacer after said tongues are interfitted.

Claim 4

A modular conveyor assembly comprising: (a) a pair of elongated members having opposing upper and lower edges, said pair for being positioned in a spaced apart and parallel relationship, said members having sidewalls facing each other to form opposing sidewalls of a conveyor pathway therebetween, each said member having in the region of said upper edge thereof a longitudinally extending shoulder protruding towards said pathway from said sidewall inwardly and downwardly; and (b) a plurality of spacers for being positioned in longitudinally spaced apart locations between said sidewalls at selected intervals along said pathway, said spacers for lockingly receiving both said shoulders and lower edges to securely join said elongated members in a facing but spaced apart and parallel relationship along the length of said pathway to form said pathway therebetween, each said spacer being symmetrical about a vertical plane passing therethrough, said spacer having opposing lateral walls joined by top and bottom walls, said spacer having longitudinally extending upper ribs on each lateral wall adjacent said top wall, said upper ribs protruding outwardly and upwardly in a vertical direction in a hook-like manner for receiving thereon said shoulders of said opposing members to support said member pair thereon, said shoulders and said upper ribs being shaped and dimensioned for mating with each other, said spacer further having on both opposing lateral walls and adjacent said bottom wall a lower rib also protruding outwardly and upwardly in a vertical direction towards said top wall, said two lower ribs having a shape and being dimensioned for lockingly receiving the two lower edges of said members between said lower ribs and said lateral walls when said shoulders are hooked on said upper ribs and said lower edges are urged inwardly towards said spacer to a locking engagement between said lower ribs and said lateral walls, whereby said member pair can be securely assembled onto opposing sides of said spacers to form said pathway therebetween.

Claim 5

A modular conveyor assembly comprising: (a) a pair of elongated members having opposing upper and lower edges, said pair for being positioned in a spaced apart and parallel relationship, said members having sidewalls facing each other to form opposing sidewalls of a conveyor pathway therebetween, each said member having in the region of said upper edge thereof a longitudinally extending shoulder protruding towards said pathway from said sidewall inwardly and downwardly; and (b) a plurality of spacers for being positioned in longitudinally spaced apart locations between said sidewalls at selected intervals along said pathway, said spacers for lockingly receiving both said shoulders and lower edges to securely join said elongated members in a facing but spaced apart and parallel relationship along the length of said pathway to form said pathway therebetween, each said spacer being symmetrical about a vertical plane passing therethrough, said spacer having opposing lateral walls joined by top and bottom walls, said spacer having longitudinally extending upper ribs on each lateral wall adjacent said top wall, said upper ribs protruding outwardly and upwardly in a vertical direction in a hook-like manner for receiving thereon said shoulders of said opposing members to support said member pair thereon, said shoulders and said upper ribs being shaped and dimensioned for mating with each other, said spacer further having on both opposing lateral walls and adjacent said bottom wall a lower rib also protruding outwardly and upwardly in a vertical direction towards said top wall, said two lower ribs having a shape and being dimensioned for lockingly receiving the two lower edges of said members between said lower ribs and said lateral walls when said shoulders are hooked on said upper ribs and said lower edges are urged inwardly towards said spacer to a locking engagement between said lower ribs and said lateral walls, whereby said member pair can be securely assembled onto opposing sides of said spacers to form said pathway therebetween.

Claim 6

The modular conveyor assembly of claim 3, wherein said top wall has formed therein a plurality of parallel, upwardly facing, and spaced apart channels open to a vertical direction for receiving and lockingly retaining therein in an aligned position at least one horizontally extending chain support member for vertically supporting said conveyor chain in said pathway.

Claim 7

The modular conveyor assembly of claim 4, wherein an outermost pair and an innermost pair of said channels are for receiving left and right flexible support rails, each said rail to be alternated between an outermost channel at one spacer and then an adjacent one of said innermost channels for a successive spacer along said raceway in an alternating fashion between spacers positioned along said raceway.

Claim 8

The modular conveyor of claim 5, wherein said rails have a circular cross-section and each said channel has a corresponding cylindrically shaped floor for lockingly receiving said rails therein.

Claim 9

The modular conveyor assembly of claim 3, wherein said lower rib includes an L-shaped rib protruding outwardly and upwardly from said lateral wall, a first leg of said L being joined to said spacer and a second leg of said L for pointing in a vertical direction, said first leg having a length sufficient to space said second leg apart from said lateral wall to form a longitudinally extending slot between said second leg and said lateral wall for receiving said lower edge therein.

Claim 10

The modular conveyor assembly of claim 7, wherein said second leg has a leg end surface tapered in an outward direction over which surface said lower edge slides as said lower edge is urged into said slot, said first leg being sufficiently deformable to bend away from said lower edge to permit said lower edge to be snappingly received into said slot.

Claim 11

The modular conveyor assembly of claim 8, wherein a longitudinally extending notch is formed into said lateral wall adjacent a juncture of said L-shaped rib with said lateral wall, said notch for enhancing the deformability of said L-shaped rib in accepting said lower edge.

Claim 12

The modular conveyor assembly of claim 9, wherein said second leg has a straight walled portion facing said lateral wall for lockingly receiving said lower edge therebetween to securely affix said member to said spacer.

Claim 13

The modular conveyor assembly of claim 10, wherein said spacer forms a cavity therethrough in a longitudinal direction, and said bottom wall has at least one bore formed therethrough into said cavity for receiving means for affixing said spacer to a support surface.

Claim 14

The modular conveyor assembly of claim 11, wherein said cavity is formed by a radially inwardly facing cavity wall of said spacer, and said bore passes from said bottom wall through to said cavity wall, and said cavity wall has formed adjacent said bore means for gripping said affixing means to facilitate affixing of said mounting means.

Claim 15

The modular conveyor assembly of claim 12, wherein said affixing means includes a bolt and nut combination, and said gripping means includes a pair of spaced apart walls dimensioned for receiving said nut therebetween to restrain said nut against rotation.

Claim 16

The modular conveyor assembly of claim 3, wherein said member has formed therein a longitudinally extending slot for use in mounting conveyor system elements to said modular conveyor system.

Claim 17

The modular conveyor assembly of claim 8, wherein said lower edge has a correspondingly shaped portion for sliding over said tapered surface.

Claim 18

The modular conveyor assembly of claim 3, wherein said members are formed from extruded aluminum.

Claim 19

The modular conveyor assembly of claim 16, wherein said spacer is molded from a high density polyethylene.

Claim 20

A modular conveyor assembly comprising: (a) a pair of elongated members having opposing upper and lower edges, said pair for being positioned in a spaced apart and parallel relationship, said members having sidewalls facing each other to form opposing sidewalls of a conveyor pathway therebetween, each said member having in the region of said upper edge thereof a longitudinally extending shoulder protruding towards said raceway from said sidewall inwardly and downwardly; and (b) a plurality of spacers for being positioned in longitudinally spaced apart locations between said sidewalls at selected intervals along said pathway, said spacers for lockingly receiving both said shoulders and lower edges to securely join said elongated members in a facing but spaced apart and parallel relationship along the length of said pathway to form said pathway therebetween, each said spacer being symmetrical about a vertical plane passing therethrough, said spacer having opposing lateral walls joined by top and bottom walls, said spacer having longitudinally extending upper ribs on each lateral wall adjacent said top wall, said upper ribs protruding outwardly and upwardly in a vertical direction in a hook-like manner for receiving thereon said shoulders of said opposing members to support said member pair thereon, said shoulders and said upper ribs being shaped and dimensioned for mating with each other, said spacer further having on both opposing lateral walls and adjacent said bottom wall a lower rib also protruding outwardly and upwardly in a vertical direction towards said top wall, said two lower ribs having a shape and being dimensioned for lockingly receiving the two lower edges of said members between said lower ribs and said lateral walls when said shoulders are hooked on said upper ribs and said lower edges are placed into locking engagement between said lower ribs and said lateral walls, whereby said member pair can be securely assembled into opposing sides of said spacers to form said pathway therebetween

Claim 21

A modular conveyor assembly comprising: (a) a pair of elongated members having opposing upper and lower edges, said pair for being positioned in a spaced apart and parallel relationship, said members having sidewalls facing each other to form opposing sidewalls of a conveyor pathway therebetween, each said member having in the region of said upper edge thereof a longitudinally extending shoulder protruding towards said raceway from said sidewall inwardly and downwardly; and (b) a plurality of spacers for being positioned in longitudinally spaced apart locations between said sidewalls at selected intervals along said pathway, said spacers for lockingly receiving both said shoulders and lower edges to securely join said elongated members in a facing but spaced apart and parallel relationship along the length of said pathway to form said pathway therebetween, each said spacer being symmetrical about a vertical plane passing therethrough, said spacer having opposing lateral walls joined by top and bottom walls, said spacer having longitudinally extending upper ribs on each lateral wall adjacent said top wall, said upper ribs protruding outwardly and upwardly in a vertical direction in a hook-like manner for receiving thereon said shoulders of said opposing members to support said member pair thereon, said shoulders and said upper ribs being shaped and dimensioned for mating with each other, said spacer further having on both opposing lateral walls and adjacent said bottom wall a lower rib also protruding outwardly and upwardly in a vertical direction towards said top wall, said two lower ribs having a shape and being dimensioned for lockingly receiving the two lower edges of said members between said lower ribs and said lateral walls when said shoulders are hooked on said upper ribs and said lower edges are placed into locking engagement between said lower ribs and said lateral walls, whereby said member pair can be securely assembled into opposing sides of said spacers to form said pathway therebetween

Claim 22

The modular conveyor assembly of claim 18, wherein said lower rib includes an L-shaped rib protruding outwardly and upwardly from said lateral wall, a first leg of said L being joined to said spacer and a second let of said L for pointing in a vertical direction, said first leg having a length sufficient to space said second leg apart from said lateral wall to form a longitudinally extending slot between said second leg and said lateral wall for receiving said lower edge therein.

Claim 23

The modular conveyor assembly of claim 19, wherein said second leg has a leg end surface tapered in an outward direction over which surface said lower edge slides as said lower edge is urged into said slot, said first leg being sufficiently deformable to bend away from said lower edge to permit said lower edge to be snappingly received into said slot.

Claim 24

The modular conveyor assembly of claim 20, wherein a longitudinally extending notch is formed into said lateral wall adjacent a juncture of said L-shaped rib with said lateral wall, said notch for enhancing the deformability of said L-shaped rib in accepting said lower edge.

Claim 25

The modular conveyor assembly of claim 21, wherein said second leg has a straight walled portion facing said lateral wall for lockingly receiving said lower edge therebetween to securely affix said member to said spacer.