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US5077258A Expired / Lapsed US ⏱️ 0.0 years remaining

Vapor deposited metal catalytic film, process for making the same and liquid container with the film

Assignee: Flex Products Inc
•
Filing: 1990-06-15
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Granted: 1991-12-31
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Expires: 2010-06-15
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Abstract

Abstract Metal catalytic film comprising a flexible substrate having a surface, a catalytic metal layer adherent to said surface of the substrate and having a thickness ranging from 200 to 1000 Angstroms. Method for forming metal catalytic film on a flexible substrate having a surface in a vacuum chamber comprising the steps of evacuating the vacuum chamber to a predetermined vacuum, introducing a substantially inert heavy gas into the vacuum chamber, creating a vapor stream of molecules of a catalytic metal in the vacuum chamber whereby the molecules of the catalytic metal are scattered by the inert heavy gas and are subsequently deposited upon the surface of the substrate to form a catalytic metal layer to a thickness ranging from 200 to 1000 Angstroms.

Inventors

  • 👤 Roger W. Phillips
  • 👤 Lauren R. Wendt

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-01 00:24
CPC Classifications
B; B01; B01J; B01J23/00; B01J23/38; B01J23/40; A; A61; A61L; A61L12/00; A61L12/08; A61L12/086; A61L12/10; A61L12/102; B01J23/16; B01J23/24; B01J23/28; B01J23/70; B01J23/74; B01J37/00; B01J37/02; B01J37/0238

Claims Analysis

Total Claims: 19
Claim 1
Independent Claim 39 words
A metal catalytic film comprising a flexible non-metallic substrate having a surface, a porous catalytic metal layer formed of a single material adherent to said surface of the substrate and having a thickness ranging from 200 to 1000 Angstroms.
Claim 2
Dependent Claim 39 words
A metal catalytic film comprising a flexible non-metallic substrate having a surface, a porous catalytic metal layer formed of a single material adherent to said surface of the substrate and having a thickness ranging from 200 to 1000 Angstroms.
Claim 3
Dependent Claim 16 words
A metal catalytic film as in claim 1 wherein said layer has a silvery gray-to-black color.
Claim 4
Dependent Claim 21 words
A metal catalytic film as in claim 1 wherein the metal layer has pores having diameters in the range 10-100 Å.
Claim 5
Dependent Claim 24 words
A metal catalytic film as in claim 1 wherein said catalytic metal layer is formed of a metal having a purity of approximately 99.9%.
Claim 6
Dependent Claim 23 words
A metal catalytic film as in claim 4 wherein said metal is selected from the group of platinum, palladium, molybdenum, nickel and iron.
Claim 7
Independent Claim 103 words
A method for forming metal catalytic film on a flexible non-metallic substrate having a surface in a vacuum chamber, evacuating the vacuum chamber to a vacuum ranging from 10 -3 to 10 -5 Torr vacuum, introducing a substantially inert heavy gas into the vacuum chamber, creating a vapor stream of molecules of a catalytic metal of a single material in the vacuum chamber whereby the molecules of the catalytic metal are scattered by the inert heavy gas and are subsequently deposited upon the surface of the substrate to form a porous catalytic metal layer to a thickness ranging from 200 to 1000 Angstroms.
Claim 8
Independent Claim 103 words
A method for forming metal catalytic film on a flexible non-metallic substrate having a surface in a vacuum chamber, evacuating the vacuum chamber to a vacuum ranging from 10 -3 to 10 -5 Torr vacuum, introducing a substantially inert heavy gas into the vacuum chamber, creating a vapor stream of molecules of a catalytic metal of a single material in the vacuum chamber whereby the molecules of the catalytic metal are scattered by the inert heavy gas and are subsequently deposited upon the surface of the substrate to form a porous catalytic metal layer to a thickness ranging from 200 to 1000 Angstroms.
Claim 9
Dependent Claim 17 words
A method as in claim 6 wherein the vapor stream is formed by electron beam gun evaporation.
Claim 10
Dependent Claim 14 words
A method as in claim 6 wherein said vapor stream is formed by sputtering.
Claim 11
Dependent Claim 26 words
A method as in claim 6 wherein the pressure of the heavy inert gas in the vacuum chamber ranges from 10 -3 to 10 -1 Torr.
Claim 12
Dependent Claim 12 words
A method as in claim 6 wherein the gas introduced is argon.
Claim 13
Dependent Claim 34 words
A method as in claim 6 wherein the substrate is advanced through the vapor stream during the time that the vapor stream is impinging upon the surface of the substrate in a continuous process.
Claim 14
Dependent Claim 19 words
A method as in claim 6 wherein the substrate is rotated through the vapor stream in a batch process.
Claim 15
Dependent Claim 34 words
A liquid container comprising a container having a wall, a catalytic metal film disposed within the container adapted to be contacted by liquid introduced into the container and a cap for closing the container.
Claim 16
Dependent Claim 34 words
A liquid container comprising a container having a wall, a catalytic metal film disposed within the container adapted to be contacted by liquid introduced into the container and a cap for closing the container.
Claim 17
Dependent Claim 35 words
A container as in claim 13 wherein said container is provided with a side wall and wherein said catalytic film is disposed adjacent the side wall in a position substantially parallel to the side wall.
Claim 18
Dependent Claim 33 words
A container as in claim 13 wherein said catalytic film is comprised of a substrate having a layer of a catalytic metal adherent thereto having a thickness ranging from 200 to 1000 Angstroms.
Claim 19
Dependent Claim 22 words
A container as in claim 13 wherein said catalytic metal layer is substantially porous and has a silvery gray to black appearance.

References Cited (Backward Citations)

US3957692A Cited
US3944504A Cited
US4536482A Cited
US4883782A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-12-30 1995-07-01 1995-12-31 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-12-30 1999-07-01 1999-12-31 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-12-30 2003-07-01 2003-12-31 $7700.00 Window Closed / Lapsed

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