Method and apparatus for coupling a connector to a cable

Claim 2

A termination of a wire conductor of an electrical cable comprising: a substantially flat plate having opposed major surfaces and peripheral edge surfaces an opening formed therein and a wire conductor having an axis, said wire being within said opening, said opening having two substantially parallel walls spaced apart a distance greater than the diameter of said wire conductor, a constriction within said opening that mechanically holds and positions a portion of said wire conductor within said opening a distance from one of said walls, the axis of said portion of said wire conductor lying in a plane substantially parallel to one of said major surfaces and being between said opposed major surfaces, and an electrically conductive material in low-resistance contact with said portion of said wire conductor and said one wall.

Claim 3

The termination according to claim 1 wherein said opening extends through said plate.

Claim 4

The termination according to claim 1 wherein said plate is a ground bus in an electrical connector and said wire held in said opening is a ground wire in a cable, one end of which is terminated to said electrical connector.

Claim 5

The termination according to claim 1 wherein said constriction comprises a pair of projections one on each of said walls projecting into said opening in approximate mutual opposition so that the distance between said pair of projections is slightly less than the diameter of said wire.

Claim 6

The termination according to claim 2 wherein said terminated wire is wedged between said pair of projections so that said wire is physically held therebetween.

Claim 7

In a method of terminating a wire conductor of an electrical cable to a ground plane, said conductor having an axis, the steps: a) providing a ground plane comprising a conductive material having a pair of opposing, substantially flat major surfaces; b) forming an opening in one of said major surfaces having a pair of substantially parallel walls spaced apart a distance greater than the diameter of said wire conductor, said opening having a construction therewithin; c) positioning said wire conductor within said opening so that said constriction mechanically holds and positions a portion of said wire conductor within said opening a distance from one of said walls, the axis of said portion of said wire conductor lying in a plane substantially parallel to one of said major surfaces and being between said opposed major surfaces; and d) providing an electrically conductive material in low-resistance contact with said portion of said wire conductor and said one wall.

Claim 8

In a method of terminating a wire conductor of an electrical cable to a ground plane, said conductor having an axis, the steps: a) providing a ground plane comprising a conductive material having a pair of opposing, substantially flat major surfaces; b) forming an opening in one of said major surfaces having a pair of substantially parallel walls spaced apart a distance greater than the diameter of said wire conductor, said opening having a construction therewithin; c) positioning said wire conductor within said opening so that said constriction mechanically holds and positions a portion of said wire conductor within said opening a distance from one of said walls, the axis of said portion of said wire conductor lying in a plane substantially parallel to one of said major surfaces and being between said opposed major surfaces; and d) providing an electrically conductive material in low-resistance contact with said portion of said wire conductor and said one wall.

Claim 9

An electrical connector for use in establishing electrical interconnections with signal and ground wires in a flat cable, each of said ground wires having an axis, the connector comprising: a plurality of signal pins; a substantially flat ground bus having opposed major surfaces and peripheral edges; an insulating housing in which the ground bus is positioned adjacent said signal pins; means for positioning the cable with ground wires in the plane of the ground bus and signal wires extending transverse to the signal pins; the connector being characterized in that the ground bus has a plurality of slots each having a pair of substantially parallel walls extending inwardly from one edge, said walls being spaced apart a distance greater than the diameter of the ground wires, and wherein each slot includes a constriction comprising a pair of projections, one on each wall projecting into said slot for mechanically holding and positioning a portion of said ground wires within said slot a distance from each said wall so that the axis of said portion of said ground wire lies in a plane substantially parallel to one said major surfaces and is between said opposed major surfaces.

Claim 10

An electrical connector for use in establishing electrical interconnections with signal and ground wires in a flat cable, each of said ground wires having an axis, the connector comprising: a plurality of signal pins; a substantially flat ground bus having opposed major surfaces and peripheral edges; an insulating housing in which the ground bus is positioned adjacent said signal pins; means for positioning the cable with ground wires in the plane of the ground bus and signal wires extending transverse to the signal pins; the connector being characterized in that the ground bus has a plurality of slots each having a pair of substantially parallel walls extending inwardly from one edge, said walls being spaced apart a distance greater than the diameter of the ground wires, and wherein each slot includes a constriction comprising a pair of projections, one on each wall projecting into said slot for mechanically holding and positioning a portion of said ground wires within said slot a distance from each said wall so that the axis of said portion of said ground wire lies in a plane substantially parallel to one said major surfaces and is between said opposed major surfaces.

Claim 11

The electrical connector of claim 7 wherein the ground bus is solder plated in the vicinity of the slots, so that the solder plating can be reflowed to establish an electrical connection between ground wires positioned within the slots and the ground bus.

Claim 12

The electrical connection of claim 8 wherein each constriction is configured to engage a corresponding ground wire so that a solder filet is formed between each wall of said pair of walls of the slot and the corresponding ground wire when the solder plating is reflowed.