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US5068147A Expired / Lapsed US ⏱️ 0.0 years remaining

Soft magnetic thin film comprising alternate layers of iron carbide with either iron, iron nitride or iron carbon-nitride

Assignee: Panasonic Holdings Corp
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Filing: 1989-04-27
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Granted: 1991-11-26
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Expires: 2009-04-27
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Abstract

Abstract In a soft-magnetic thin film, layers of iron carbide are laminated alternately with layers of at least one of iron, iron nitride and iron carbon-nitride and when needed, layers of non-magnetic material. The thin film provides particular features including 1) saturation magnetic flux density of at least 1.5 teslas; 2) relative permeability and coercive force greater than those of the conventional soft-magnetic material; and 3) durability for practical use.

Inventors

  • 👤 Tohru Hori
  • 👤 Masaki Aoki
  • 👤 Kenichi Fujii

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-03 18:54
CPC Classifications
B; B82; B82Y; B82Y25/00; G; G11; G11B; G11B5/00; G11B5/127; G11B5/31; G11B5/3109; H; H01; H01F; H01F10/00; H01F10/32; H01F10/324; H01F41/00; H01F41/14; H01F41/18; H01F41/183; Y; Y10; Y10S; Y10S428/00; Y10S428/90; Y10T; Y10T428/00; Y10T428/26; Y10T428/263; Y10T428/264; Y10T428/265

Claims Analysis

Total Claims: 28
Claim 1
Independent Claim 27 words
A soft-magnetic thin film comprising layers of iron carbide and layers of at least one of iron, iron nitride and iron carbon-nitride, which layers are alternately laminated.
Claim 2
Dependent Claim 27 words
A soft-magnetic thin film comprising layers of iron carbide and layers of at least one of iron, iron nitride and iron carbon-nitride, which layers are alternately laminated.
Claim 3
Dependent Claim 36 words
A magnetic head comprising magnetic permeable layers incorporated at least partially with the soft-magnetic thin film defined in claim 1, a magnetic gap, and coils for control of a magnetic flux across the magnetic permeable layers.
Claim 4
Dependent Claim 50 words
A soft-magnetic thin film in which iron layers and iron carbide layers containing carbon at a density providing a positive magnetostriction constant are alternately laminated, wherein the thickness of each iron layer is 0.5 to 60 nm and the thickness of each iron carbide layer is 3 to 800 nm.
Claim 5
Dependent Claim 50 words
A soft-magnetic thin film in which iron layers and iron carbide layers containing carbon at a density providing a positive magnetostriction constant are alternately laminated, wherein the thickness of each iron layer is 0.5 to 60 nm and the thickness of each iron carbide layer is 3 to 800 nm.
Claim 6
Dependent Claim 57 words
A soft-magnetic thin film in which iron carbide layers containing 4 to 35% of carbon in mole percentage and iron nitride layers composed mainly of γFe 4 N are alternately laminated, wherein the thickness of each iron carbide layer is 3 to 1000 nm and the thickness of each iron nitride layer is 0.6 to 200 nm.
Claim 7
Dependent Claim 57 words
A soft-magnetic thin film in which iron carbide layers containing 4 to 35% of carbon in mole percentage and iron nitride layers composed mainly of γFe 4 N are alternately laminated, wherein the thickness of each iron carbide layer is 3 to 1000 nm and the thickness of each iron nitride layer is 0.6 to 200 nm.
Claim 8
Dependent Claim 57 words
A soft-magnetic thin film in which iron carbide layers containing 8 to 25% of carbon in mole percentage and iron nitride layers composed mainly of γFe 4 N are alternately laminated, wherein the thickness of each iron carbide layer is 10 to 150 nm and the thickness of each iron nitride layer is 1 to 10 nm.
Claim 9
Dependent Claim 57 words
A soft-magnetic thin film in which iron carbide layers containing 8 to 25% of carbon in mole percentage and iron nitride layers composed mainly of γFe 4 N are alternately laminated, wherein the thickness of each iron carbide layer is 10 to 150 nm and the thickness of each iron nitride layer is 1 to 10 nm.
Claim 10
Dependent Claim 60 words
A soft-magnetic thin film in which iron carbide layers containing 3 to 35% of carbon in mole percentage and iron carbon-nitride layers containing 0.2 to 15% of nitrogen in mole percentage are alternately laminated, wherein the thickness of each iron carbide layer is 0.5 to 1000 nm and the thickness of each iron carbon-nitride layer is 0.5 to 300 nm.
Claim 11
Dependent Claim 60 words
A soft-magnetic thin film in which iron carbide layers containing 3 to 35% of carbon in mole percentage and iron carbon-nitride layers containing 0.2 to 15% of nitrogen in mole percentage are alternately laminated, wherein the thickness of each iron carbide layer is 0.5 to 1000 nm and the thickness of each iron carbon-nitride layer is 0.5 to 300 nm.
Claim 12
Dependent Claim 60 words
A soft-magnetic thin film in which iron carbide layers containing 5 to 30% of carbon in mole percentage and iron carbon-nitride layers containing 5 t 10% of nitrogen in mole percentage are alternately laminated, wherein the thickness of each iron carbide layer is 5 to 100 nm and the thickness of each iron carbon-nitride layer is 5 to 90 nm.
Claim 13
Dependent Claim 60 words
A soft-magnetic thin film in which iron carbide layers containing 5 to 30% of carbon in mole percentage and iron carbon-nitride layers containing 5 t 10% of nitrogen in mole percentage are alternately laminated, wherein the thickness of each iron carbide layer is 5 to 100 nm and the thickness of each iron carbon-nitride layer is 5 to 90 nm.
Claim 14
Dependent Claim 46 words
A soft-magnetic thin film in which layers of iron carbide and layers of at least one of iron, iron nitride and iron carbon-nitride are alternately laminated, and a non-magnetic material layer is interposed between at least one pair of adjacent layers of the alternately laminated layers.
Claim 15
Dependent Claim 46 words
A soft-magnetic thin film in which layers of iron carbide and layers of at least one of iron, iron nitride and iron carbon-nitride are alternately laminated, and a non-magnetic material layer is interposed between at least one pair of adjacent layers of the alternately laminated layers.
Claim 16
Dependent Claim 36 words
A magnetic head comprising magnetic permeable layers incorporated at least partially with the soft-magnetic thin film defined in claim 8, a magnetic gap, and coils for control of a magnetic flux across the magnetic permeable layers.
Claim 17
Dependent Claim 45 words
A soft-magnetic thin film in which iron layers and iron carbide layers containing carbon at a density providing a positive magnetostriction constant are alternately laminated, and a non-magnetic material layer is interposed between at least one pair of adjacent layers of the alternately laminated layers.
Claim 18
Dependent Claim 45 words
A soft-magnetic thin film in which iron layers and iron carbide layers containing carbon at a density providing a positive magnetostriction constant are alternately laminated, and a non-magnetic material layer is interposed between at least one pair of adjacent layers of the alternately laminated layers.
Claim 19
Dependent Claim 51 words
A soft-magnetic thin film in which iron carbide layers containing 4% to 35% of carbon in mole percentage and iron nitride layers composed mainly of γFe 4 N are alternately laminated, and a non-magnetic material layer is interposed between at least one pair of adjacent layers of the alternately laminated layers.
Claim 20
Dependent Claim 51 words
A soft-magnetic thin film in which iron carbide layers containing 4% to 35% of carbon in mole percentage and iron nitride layers composed mainly of γFe 4 N are alternately laminated, and a non-magnetic material layer is interposed between at least one pair of adjacent layers of the alternately laminated layers.
Claim 21
Dependent Claim 51 words
A soft-magnetic thin film in which iron carbide layers containing 8 to 25% of carbon in mole percentage and iron nitride layers composed mainly of γFe 4 N are alternately laminated, and a non-magnetic material layer is interposed between at least one pair of adjacent layers of the alternately laminated layers.
Claim 22
Dependent Claim 51 words
A soft-magnetic thin film in which iron carbide layers containing 8 to 25% of carbon in mole percentage and iron nitride layers composed mainly of γFe 4 N are alternately laminated, and a non-magnetic material layer is interposed between at least one pair of adjacent layers of the alternately laminated layers.
Claim 23
Dependent Claim 54 words
A soft-magnetic thin film in which iron carbide layers containing 3 to 35% of carbon in mole percentage and iron carbon-nitride layers containing 0.2 to 15% of nitrogen in mole percentage are alternately laminated, and a non-magnetic material layer is interposed between at least one pair of adjacent layers of the alternately laminated layers.
Claim 24
Dependent Claim 54 words
A soft-magnetic thin film in which iron carbide layers containing 3 to 35% of carbon in mole percentage and iron carbon-nitride layers containing 0.2 to 15% of nitrogen in mole percentage are alternately laminated, and a non-magnetic material layer is interposed between at least one pair of adjacent layers of the alternately laminated layers.
Claim 25
Dependent Claim 54 words
A soft-magnetic thin film in which iron carbide layers containing 5 to 30% of carbon in mole percentage and iron carbon-nitride layers containing 5 to 10% of nitrogen in mole percentage are alternately laminated, and a non-magnetic material layer is interposed between at least one pair of adjacent layers of the alternately laminated layers.
Claim 26
Dependent Claim 54 words
A soft-magnetic thin film in which iron carbide layers containing 5 to 30% of carbon in mole percentage and iron carbon-nitride layers containing 5 to 10% of nitrogen in mole percentage are alternately laminated, and a non-magnetic material layer is interposed between at least one pair of adjacent layers of the alternately laminated layers.
Claim 27
Independent Claim 50 words
A method of making a multi-layer thin film of iron carbide and iron carbon-nitride comprising the steps of forming an iron carbon-nitride layer by supplying a nitrogen gas during sputtering with an iron carbide target, and forming an iron carbide layer without supplying the nitrogen gas, these steps being repeated.
Claim 28
Independent Claim 50 words
A method of making a multi-layer thin film of iron carbide and iron carbon-nitride comprising the steps of forming an iron carbon-nitride layer by supplying a nitrogen gas during sputtering with an iron carbide target, and forming an iron carbide layer without supplying the nitrogen gas, these steps being repeated.

References Cited (Backward Citations)

US4610935A Cited
US4775576A Cited
JPS62264427A Cited
US4847161A Cited
JPS6447852A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-11-25 1995-05-27 1995-11-26 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-11-25 1999-05-27 1999-11-26 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-11-25 2003-05-27 2003-11-26 $7700.00 Window Closed / Lapsed

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