Rotor slot insulation in rotors with subslots

Claim 2

Slot armor for use in dynamoelectric machines including a metal rotor having axially extending slots with conductors disposed therein and subslots wherein the widths of the subslots are smaller than the widths of the slots, said slot armor comprising: insulating layers of substantially uniform thickness each extending axially and radially along a side of each of said slots between said conductors and said rotor, and said layers also each extending in an offset manner radially inwardly from said slots into said subslots such that said layers are spaced from the sides of each of said subslots.

Claim 3

Slot armor as specified in claim 1 wherein each said insulating layer extends into said subslots a distance sufficient to prevent electrical creepage between said conductors and said rotor.

Claim 4

Slot armor as specified in claim 1 wherein each of said insulating layers extends into said subslots a distance sufficient to eliminate the need for an insulating subslot cover.

Claim 5

Slot armor as specified in claim 3 wherein said distance is at least half the distance to prevent electrical creepage between said conductors and said rotor.

Claim 6

In a dynamoelectric machine having a metal rotor with a plurality of axially extending slots, each slot including first and second substantially radial sides, a subslot and non-radial portions connecting said radial sides and subslot, a plurality of conductors disposed in said slots with electrical insulation disposed between the conductors and said radial sides and said non-radial portions of each said slots, an improved slot insulation system comprising: integral insulating slot armors of substantially uniform thickness each having first portions extending in a first substantially radial direction along a side of each of said slots between said conductors and said metal rotor and further including a second radial portion extending into a corresponding subslot. said first and second radially extending portions each being connected by a third non-radial armor portion at said non-radial armor portion connecting said radial sides and said subslot.

Claim 7

In a dynamoelectric machine having a metal rotor with a plurality of axially extending slots, each slot including first and second substantially radial sides, a subslot and non-radial portions connecting said radial sides and subslot, a plurality of conductors disposed in said slots with electrical insulation disposed between the conductors and said radial sides and said non-radial portions of each said slots, an improved slot insulation system comprising: integral insulating slot armors of substantially uniform thickness each having first portions extending in a first substantially radial direction along a side of each of said slots between said conductors and said metal rotor and further including a second radial portion extending into a corresponding subslot. said first and second radially extending portions each being connected by a third non-radial armor portion at said non-radial armor portion connecting said radial sides and said subslot.

Claim 8

The improved slot insulation system of claim 5 wherein said first and second radially extending portions of each slot armor are offset from each other in a circumferential manner.

Claim 9

The improved slot insulation system of claim 5 wherein said second radial and third non-radial armor portions are sufficiently long collectively to prevent electrical creepage between said conductors and said rotor.

Claim 10

The improved slot insulation system of claim 5 wherein collective lengths of said second radial and said third armor non-radial portions are sufficient to prevent electrical creepage between said conductors and said rotor without using an insulating subslot cover.

Claim 11

The improved slot insulation system of claim 5 wherein said third non-radial armor portions are sufficiently long as to space said second radial armor portions from the sides of the subslots.

Claim 12

The improved slot insulation system of claim 9 wherein said second radial and third non-radial armor portions are sufficiently long collectively to prevent electrical creepage between said conductors and said rotor without using an insulating subslot cover.

Claim 13

The improved slot insulation system of claim 5 wherein the length of the second radial armor portion is about half the distance necessary to prevent electrical creepage between said conductors and the rotor.

Claim 14

The improved slot insulation system of claim 5 wherein said conductors include openings for receiving a coolant from said subslot.

Claim 15

The improved slot insulation system of claim 5 wherein said conductors include spaced openings for receiving a high velocity coolant gas flow from said subslot.