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US5061322A Expired / Lapsed US ⏱️ 0.0 years remaining

Method of producing p-type amorphous silicon carbide and solar cell including same

Assignee: New Energy and Industrial Technology Development Organization
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Filing: 1989-09-18
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Granted: 1991-10-29
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Expires: 2009-09-18
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Abstract

Abstract A method of producing a p-type hydrogenated amorphous silicon carbide thin film comprising the steps of preparing a raw material gas mixture consisting of a silicon compound, a hydrocarbon or a fluocarbon, and a boron compound, diluting the raw material gas mixture with hydrogen gas, and decomposing the raw material gas mixture by glow discharge to achieve a resultant film having a prescribed value of photoconductivity with a reduced optical absorption coefficient.

Inventors

  • 👤 Akihiko Asano

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 09:06
CPC Classifications
H; H10; H10F; H10F10/00; H10F10/10; H10F10/17; H10F71/00; H10F71/10; H10F71/103; H10F71/1035; Y; Y02; Y02E; Y02E10/00; Y02E10/50; Y02E10/548; Y02P; Y02P70/00; Y02P70/50; Y10; Y10S; Y10S438/00; Y10S438/931

Claims Analysis

Total Claims: 12
Claim 1
Independent Claim 84 words
A method of producing a hydrogenated p-type amorphous silicon carbide thin film, comprising the steps of: preparing a raw material gas mixture consisting of a silicon compound, a hydrocarbon, and a boron fluoride compound; diluting said raw material gas mixture with hydrogen gas such that the ratio of said hydrogen gas to said silicon compound is at least 100:1; and decomposing said raw material gas mixture by glow discharge to achieve a resultant amorphous silicon carbide thin film having a prescribe value of photoconductivity.
Claim 2
Independent Claim 84 words
A method of producing a hydrogenated p-type amorphous silicon carbide thin film, comprising the steps of: preparing a raw material gas mixture consisting of a silicon compound, a hydrocarbon, and a boron fluoride compound; diluting said raw material gas mixture with hydrogen gas such that the ratio of said hydrogen gas to said silicon compound is at least 100:1; and decomposing said raw material gas mixture by glow discharge to achieve a resultant amorphous silicon carbide thin film having a prescribe value of photoconductivity.
Claim 3
Dependent Claim 52 words
A method according to claim 1, wherein said boron fluoride compound provides a boron fluoride series radical B m-x F n-y (m, n, x, and y being natural numbers, and x<m and y<n) produced by glow discharge decomposition of a boron fluoride compound having a formula of B m F n .
Claim 4
Dependent Claim 14 words
A method according to claim 2, wherein said boron fluoride compound is boron trifluoride.
Claim 5
Dependent Claim 14 words
A method according to claim 2, wherein said boron fluoride compound is diboron tetrafluoride.
Claim 6
Dependent Claim 25 words
A method according to claim 3, wherein a portion of the fluoride in said boron fluoride compound is substituted with hydrogen or an organic radical.
Claim 7
Dependent Claim 21 words
A method according to claim 5, wherein said organic radical is a methyl radical, an ethyl radical, or a vinyl radical.
Claim 8
Dependent Claim 16 words
A method according to claim 1, wherein said silicon compound is di-silane, silane tetrafluoride, or mono-silane.
Claim 9
Dependent Claim 14 words
A method according to claim 1, wherein said hydrocarbon is methane, ethane, or acetylene.
Claim 10
Dependent Claim 21 words
A method according to claim 1, wherein the dilution ratio of said silicon compound with said hydrogen is greater than 100.
Claim 11
Dependent Claim 164 words
A pin-type amorphous silicon solar battery comprising: a glass substrate; a tin oxide layer formed on said glass substrate; a boron-doped p-type hydrogenated amorphous silicon carbide thin film formed on said tin oxide layer, wherein said boron-doped p-type hydrogenated amorphous silicon carbide thin film is produced by a method comprising the steps of preparing a raw material gas mixture consisting of a silicon compound, a hydrocarbon, and a boron fluoride compound, diluting said raw material gas mixture with hydrogen gas such that the ratio of said hydrogen gas to said silicon compound is at least 100:l, and decomposing said raw material gas mixture by glow discharge to achieve a resultant amorphous silicon carbide thin film having a prescribed value of photoconductivity; an i-type amorphous silicon hydride layer formed on said boron-doped p-type hydrogenated amorphous silicon carbide thin film; an n-type amorphous silicon hydride layer formed on said i-type amorphous silicon hydride layer; and an aluminum electrode formed on said n-type amorphous silicon hydride layer.
Claim 12
Dependent Claim 164 words
A pin-type amorphous silicon solar battery comprising: a glass substrate; a tin oxide layer formed on said glass substrate; a boron-doped p-type hydrogenated amorphous silicon carbide thin film formed on said tin oxide layer, wherein said boron-doped p-type hydrogenated amorphous silicon carbide thin film is produced by a method comprising the steps of preparing a raw material gas mixture consisting of a silicon compound, a hydrocarbon, and a boron fluoride compound, diluting said raw material gas mixture with hydrogen gas such that the ratio of said hydrogen gas to said silicon compound is at least 100:l, and decomposing said raw material gas mixture by glow discharge to achieve a resultant amorphous silicon carbide thin film having a prescribed value of photoconductivity; an i-type amorphous silicon hydride layer formed on said boron-doped p-type hydrogenated amorphous silicon carbide thin film; an n-type amorphous silicon hydride layer formed on said i-type amorphous silicon hydride layer; and an aluminum electrode formed on said n-type amorphous silicon hydride layer.

References Cited (Backward Citations)

US4910153A Cited
US4775425A Cited
US4847215A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-10-28 1995-04-29 1995-10-29 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-10-28 1999-04-29 1999-10-29 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-10-28 2003-04-29 2003-10-29 $7700.00 Window Closed / Lapsed

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