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US5051391A Expired / Lapsed US ⏱️ 0.0 years remaining

Catalyst filter and method for manufacturing a catalyst filter for treating a combustion exhaust gas

Assignee: Mitsubishi Heavy Industries Ltd
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Filing: 1989-04-04
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Granted: 1991-09-24
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Expires: 2009-04-04
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Abstract

Abstract Disclosed are a catalyst filter characterized in that catalyst particles which are made of titanium oxide and vanadium oxide or titanium oxide, vanadium oxide and tungsten oxide and whose diameters are between 0.01 and 1 μm are carried by a filter made by weaving monofilaments of a glass fiber and/or of a catalytic fiber; a method for manufacturing thereof; and a comprehensive method for treating a combustion exhaust gas characterized in that an alkaline powder or ammonia or its precursor is supplied to a flow of a combustion exhaust gas containing toxic substances such as dust, acidic gases and nitrogen oxides, and the flow of a combustion exhaust gas is let pass through a filter carrying a catalyst for denitrating the above combustion exhaust gas.

Inventors

  • 👤 Shigechika Tomisawa
  • 👤 Yukio Iida
  • 👤 Yuji Kaihara
  • 👤 Joji Tonomura
  • 👤 Kazuo Uoya
  • 👤 Kimitoshi Ose
  • 👤 Hiroshi Ogawa
  • 👤 Norihiko Ono
  • 👤 Tatsuo Ishii
  • 👤 Mamoru Ushiogi

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-29 13:00
CPC Classifications
B; B01; B01J; B01J21/00; B01J21/06; B01J21/063; B01D; B01D53/00; B01D53/34; B01D53/74; B01D53/86; B01D53/8603; B01D53/8609; B01D53/8659; B01D53/92; B01D53/94; B01D53/9404; B01D53/9409; B01D53/9413; B01D53/9418; B01J23/00; B01J23/16; B01J23/20; B01J23/22; B01J23/24; B01J23/30; B01J35/00; B01J35/50; B01J35/58; B01D2251/00; B01D2251/20; B01D2251/206; B01D2251/2062; B01D2255/00; B01D2255/20; B01D2255/207; B01D2255/20707; B01D2255/20723; B01D2255/20776; B01D2255/90; B01D2255/915

Claims Analysis

Total Claims: 13
Claim 1
Independent Claim 71 words
A catalyst filter which is characterized in that catalyst particles which are made of titanium oxide and vanadium oxide or titanium oxide, vanadium oxide and tungsten oxide and whose diameters are between 0.01 and 1 μm are carried by a filter made by weaving monofilaments of a glass fiber whose diameters are between 3 and 15 μm so that the filter has a density of 400 to 1000 g/m 2 .
Claim 2
Dependent Claim 71 words
A catalyst filter which is characterized in that catalyst particles which are made of titanium oxide and vanadium oxide or titanium oxide, vanadium oxide and tungsten oxide and whose diameters are between 0.01 and 1 μm are carried by a filter made by weaving monofilaments of a glass fiber whose diameters are between 3 and 15 μm so that the filter has a density of 400 to 1000 g/m 2 .
Claim 3
Dependent Claim 44 words
The catalyst filter as defined in claim (1) wherein the weight ratio of composition of the catalyst components is TiO 2 :V 2 O x :WO x =90-95:1-10:0-5, and the amount of the catalyst attached to the filter is 1 to 20 weight %.
Claim 4
Independent Claim 90 words
A method for manufacturing a catalyst filter which is characterized by: providing a filter which is made by weaving monofilaments of a glass fiber whose diameter is between 3 and 15 μm to have a density of 400 to 1000 g/m 2 with a surface treatment using a tetrafluoroethylene resin and carbon or a tetrafluoroethylene resin, carbon and silicone; impregnating a catalyst preparation solution of titanium oxide and vanadium oxide or titanium oxide, vanadium oxide and tungsten oxide into the filter thus prepared; and after drying it, baking this filter.
Claim 5
Independent Claim 90 words
A method for manufacturing a catalyst filter which is characterized by: providing a filter which is made by weaving monofilaments of a glass fiber whose diameter is between 3 and 15 μm to have a density of 400 to 1000 g/m 2 with a surface treatment using a tetrafluoroethylene resin and carbon or a tetrafluoroethylene resin, carbon and silicone; impregnating a catalyst preparation solution of titanium oxide and vanadium oxide or titanium oxide, vanadium oxide and tungsten oxide into the filter thus prepared; and after drying it, baking this filter.
Claim 6
Independent Claim 102 words
A method for manufacturing a catalyst filter which is characterized by: mixing a powder of titanium oxide whose particle diameters are 0.01 to 1 μm when providing a filter which is made by weaving monofilaments of a glass fiber whose diameter is between 3 and 15 μm to have a density of 400 to 1000 g/m 2 with a surface treatment using a tetrafluoroethylene resin and carbon or a tetrafluoroethylene resin, carbon and silicone if necessary, also using carbon and/or silicone, so that titanium oxide is carried; and adding subsequently vanadium oxide or vanadium oxide and tungsten oxide to the catalyst filter.
Claim 7
Independent Claim 102 words
A method for manufacturing a catalyst filter which is characterized by: mixing a powder of titanium oxide whose particle diameters are 0.01 to 1 μm when providing a filter which is made by weaving monofilaments of a glass fiber whose diameter is between 3 and 15 μm to have a density of 400 to 1000 g/m 2 with a surface treatment using a tetrafluoroethylene resin and carbon or a tetrafluoroethylene resin, carbon and silicone if necessary, also using carbon and/or silicone, so that titanium oxide is carried; and adding subsequently vanadium oxide or vanadium oxide and tungsten oxide to the catalyst filter.
Claim 8
Independent Claim 105 words
A method for manufacturing a catalyst filter which is characterized by: mixing a powder of tungsten oxide and a powder of titanium oxide whose particle diameters are 0.01 to 1 μm when providing a filter which is made by weaving monofilaments of a glass fiber whose diameter is between 3 and 15 μm to have a density of 400 to 1000 g/m 2 with a surface treatment using a tetrafluoroethylene resin and carbon or a tetrafluoroethylene resin, carbon and silicone if necessary, also using carbon and/or silicone, so that titanium oxide and tungsten oxide are carried; and adding subsequently vanadium oxide to the catalyst filter.
Claim 9
Independent Claim 105 words
A method for manufacturing a catalyst filter which is characterized by: mixing a powder of tungsten oxide and a powder of titanium oxide whose particle diameters are 0.01 to 1 μm when providing a filter which is made by weaving monofilaments of a glass fiber whose diameter is between 3 and 15 μm to have a density of 400 to 1000 g/m 2 with a surface treatment using a tetrafluoroethylene resin and carbon or a tetrafluoroethylene resin, carbon and silicone if necessary, also using carbon and/or silicone, so that titanium oxide and tungsten oxide are carried; and adding subsequently vanadium oxide to the catalyst filter.
Claim 10
Independent Claim 82 words
A method for manufacturing a catalyst filter which is characterized by providing a filter which is made by weaving a union yarn of monofilaments of a glass fiber and of an anatase titania fiber to have a density of 400 to 1000 g/m 2 with a surface treatment using a tetrafluoroethylene resin and carbon or a tetrafluoroethylene resin, carbon and silicone if necessary, also using carbon and/or silicone and by adding vanadium oxide or vanadium oxide and tungsten oxide to the filter.
Claim 11
Independent Claim 82 words
A method for manufacturing a catalyst filter which is characterized by providing a filter which is made by weaving a union yarn of monofilaments of a glass fiber and of an anatase titania fiber to have a density of 400 to 1000 g/m 2 with a surface treatment using a tetrafluoroethylene resin and carbon or a tetrafluoroethylene resin, carbon and silicone if necessary, also using carbon and/or silicone and by adding vanadium oxide or vanadium oxide and tungsten oxide to the filter.
Claim 12
Independent Claim 86 words
A method for manufacturing a catalyst filter which is characterized by simultaneously carrying out, to a filter which is made by weaving a union yarn of monofilaments of a glass fiber and of an anatase titania fiber to have a density of 400 to 1000 g/m 2 , a surface treatment and carrying of catalysts by immersing the filter in a prepared solution containing a tetrafluoroethylene resin and carbon or a tetrafluoroethylene resin, carbon and silicone and adding vanadium oxide or vanadium oxide and tungsten oxide.
Claim 13
Independent Claim 86 words
A method for manufacturing a catalyst filter which is characterized by simultaneously carrying out, to a filter which is made by weaving a union yarn of monofilaments of a glass fiber and of an anatase titania fiber to have a density of 400 to 1000 g/m 2 , a surface treatment and carrying of catalysts by immersing the filter in a prepared solution containing a tetrafluoroethylene resin and carbon or a tetrafluoroethylene resin, carbon and silicone and adding vanadium oxide or vanadium oxide and tungsten oxide.

References Cited (Backward Citations)

US3189563A Cited
US4113660A Cited
JPS55155745A Cited
US4891348A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-09-23 1995-03-25 1995-09-24 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-09-23 1999-03-25 1999-09-24 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-09-23 2003-03-25 2003-09-24 $7700.00 Window Closed / Lapsed

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