Method of controlling V/F inverter for machines having mechanical braking systems

Claim 1

A method for controlling a constant V/F inverter that controls an induction motor by the use of an open-loop system wherein a quantity corresponding to the speed of the motor is not employed as a control function, the induction motor being braked by a mechanical brake, said method comprising the steps of: controlling said induction motor to produce a starting torque which is sufficient to hold the load stationary when the machine is started and which is insufficient to move said load, said step of controlling including the step of controlling said inverter to supply a low non-zero output frequency to the induction motor which is lower than the lowest possible frequency necessary for the induction motor to drive said machine to move said load; subsequently detecting whether an output current from the inverter is in excess of a predetermined level; subsequently applying a release signal to the mechanical brake to release said brake when said output current from said inverter has been detected in excess of said predetermined level; and maintaining the output frequency at said low frequency for a predetermined time following the time at which the brake is released; said method further comprising the steps of: stopping movement of the load by the machine, including the steps of: terminating a mechanical brake releasing signal supplied to said mechanical brake before the output frequency of said inverter reaches a low non-zero frequency which is lower than the lowest possible output frequency which is necessary for the induction motor to drive said machine to move said load and at which a torque sufficient to hold the load stationary is produced; and subsequently maintaining the output of the inverter at a frequency not less than said low frequency until the output current from the inverter exceeds a predetermined level.

Claim 2

A method for controlling a constant V/F inverter that controls an induction motor by the use of an open-loop system wherein a quantity corresponding to the speed of the motor is not employed as a control function, the induction motor being braked by a mechanical brake, said method comprising the steps of: controlling said induction motor to produce a starting torque which is sufficient to hold the load stationary when the machine is started and which is insufficient to move said load, said step of controlling including the step of controlling said inverter to supply a low non-zero output frequency to the induction motor which is lower than the lowest possible frequency necessary for the induction motor to drive said machine to move said load; subsequently detecting whether an output current from the inverter is in excess of a predetermined level; subsequently applying a release signal to the mechanical brake to release said brake when said output current from said inverter has been detected in excess of said predetermined level; and maintaining the output frequency at said low frequency for a predetermined time following the time at which the brake is released; said method further comprising the steps of: stopping movement of the load by the machine, including the steps of: terminating a mechanical brake releasing signal supplied to said mechanical brake before the output frequency of said inverter reaches a low non-zero frequency which is lower than the lowest possible output frequency which is necessary for the induction motor to drive said machine to move said load and at which a torque sufficient to hold the load stationary is produced; and subsequently maintaining the output of the inverter at a frequency not less than said low frequency until the output current from the inverter exceeds a predetermined level.