Electrical circuit board interconnect

Claim 2

An area array connector device for providing electrical interconnection between a plurality of first contact pads arranged on a surface of a first circuit board and a plurality of corresponding second contact pads on an opposed surface of a second opposed circuit board, said area array connector device comprising an electrically nonconductive support member adapted to be disposed between the circuit boards and comprising resilient elastomer material, said support member having support surfaces to be respectively opposed to the surfaces of the first and second circuit boards, and a plurality of bodily-rotatable, electrically conductive interconnect elements, each said interconnect element comprising an axially elongated, preformed rod-like rigid body member inserted in, and extending generally in the direction of the thickness of the resilient elastomer support member, a first terminal member, and a second terminal member, each said terminal member having a width sufficiently greater than the diameter of said rigid body member to resist removal of said interconnect element from said elastomeric support member, said terminal members being disposed generally coaxially with said body, and shaped to provide pad engagement surfaces about said axis capable of proper engagement with the respective contact pads regardless of orientation of the element about its axis, a line projected through said pad engagement surfaces being disposed at an acute angle to the direction of thickness of said support member, and said first and second terminal members further defining support member engaging surfaces disposed about said axis and at least closely in opposition to said support surfaces of said support member to engage upon said support surfaces during bodily rotation of said interconnect element whereby, when said area array connector device is disposed between the circuit boards in a clamped-together relationship with said interconnect elements in registry with their respective corresponding contacts pads and with said interconnect elements rotated bodily as a result of said clamping so that said line projected through said pad engagement surfaces of each element lies at an acute angle, said interconnect elements are supported by said elastomer support member to bear with force upon the contact pads.

Claim 3

The area array connector device of claim 1 wherein said pad engagement surfaces are disposed generally symmetrically about said axis.

Claim 4

The area array connector device of claim 2 wherein said support member engagement surfaces are disposed generally symmetrically about said axis.

Claim 5

The area array connector device of claim 3 wherein said pad engagement surfaces are rounded convexly.

Claim 6

The area array device of claim 4 wherein said interconnect element has a first body diameter in the region of said body adjacent said terminal member and a second terminal diameter in the region of said terminal member between said pad engagement surface and said support member engagement surface, said second diameter being greater than said first diameter.

Claim 7

The area array device of claim 5 wherein said interconnect element being disposed in an aperture extending generally through said support member, said aperture having a diameter generally corresponding to said first body diameter of said interconnect element, the support member engagement surfaces of said terminal elements of said second, greater diameter adapted to bear upon the opposite surfaces of said support member in a manner to resist displacement of said terminal members into said support member.

Claim 8

An area array connector device for providing electrical interconnection between a plurality of first contact pads arranged on a surface of a first circuit board and a plurality of corresponding second contact pads on an opposed surface of a second opposed circuit board, said area array connector device comprising an electrically nonconductive support member adapted to be disposed between the circuit boards and comprising resilient elastomeric foam material, defining a distribution of voids said support member having support surfaces to be respectively opposed to the surfaces of the first and second circuit boards and being adapted to be compressed by urging of the circuit boards together, and a plurality of bodily-rotatable, electrically conductive interconnect elements, each said interconnect element comprising an axially elongated, preformed rod-like rigid body member inserted in, and extending generally in the direction of the thickness of the resilient elastomeric foam support member, a first terminal member, and a second terminal member, each said terminal member having a width sufficiently greater than the diameter of said rigid body member to resist removal of said interconnect element from said elastomeric support member, said terminal members being disposed generally coaxially with the axis of said body member and being of shape to provide pad engagement surfaces about said axis capable of proper engagement with the respective contact pads, a line projected through said pad engagement surfaces being disposed at an acute angle to the direction of thickness of said support member, and said first and second terminal members further defining support member engaging surfaces disposed about said axis and at least closely in opposition to said support surfaces of said support member during bodily rotation of said interconnect element to locally compress the elastomeric foam of said support member, whereby, when said area array connector device is disposed between the circuit boards in a clamped-together relationship with said interconnect elements in registry with their respective corresponding contact pads and with said interconnect elements rotated bodily as a result of said clamping so that said line projected through said pad engagement surfaces of each element lies at an acute angle, said interconnect elements are resiliently supported by said elastomeric foam support member to bear with force upon the contact pads, and said voids of said elastomeric foam of said support member serve locally to accommodate bodily rotation of said interconnect elements in a manner avoiding disturbance of adjacent elements whereby displacement of the elastomeric foam material of said support member about each said interconnect element is limited generally to the local region of said element.

Claim 9

An area array connector device for providing electrical interconnection between a plurality of first contact pads arranged on a surface of a first circuit board and a plurality of corresponding second contact pads on an opposed surface of a second opposed circuit board, said area array connector device comprising an electrically nonconductive support member adapted to be disposed between the circuit boards and comprising resilient elastomeric foam material, defining a distribution of voids said support member having support surfaces to be respectively opposed to the surfaces of the first and second circuit boards and being adapted to be compressed by urging of the circuit boards together, and a plurality of bodily-rotatable, electrically conductive interconnect elements, each said interconnect element comprising an axially elongated, preformed rod-like rigid body member inserted in, and extending generally in the direction of the thickness of the resilient elastomeric foam support member, a first terminal member, and a second terminal member, each said terminal member having a width sufficiently greater than the diameter of said rigid body member to resist removal of said interconnect element from said elastomeric support member, said terminal members being disposed generally coaxially with the axis of said body member and being of shape to provide pad engagement surfaces about said axis capable of proper engagement with the respective contact pads, a line projected through said pad engagement surfaces being disposed at an acute angle to the direction of thickness of said support member, and said first and second terminal members further defining support member engaging surfaces disposed about said axis and at least closely in opposition to said support surfaces of said support member during bodily rotation of said interconnect element to locally compress the elastomeric foam of said support member, whereby, when said area array connector device is disposed between the circuit boards in a clamped-together relationship with said interconnect elements in registry with their respective corresponding contact pads and with said interconnect elements rotated bodily as a result of said clamping so that said line projected through said pad engagement surfaces of each element lies at an acute angle, said interconnect elements are resiliently supported by said elastomeric foam support member to bear with force upon the contact pads, and said voids of said elastomeric foam of said support member serve locally to accommodate bodily rotation of said interconnect elements in a manner avoiding disturbance of adjacent elements whereby displacement of the elastomeric foam material of said support member about each said interconnect element is limited generally to the local region of said element.

Claim 10

The area array connector device of claim 7 wherein said pad engagement surfaces are disposed generally symmetrically about said axis.

Claim 11

The area array connector device of claim 8 wherein said support member engagement surfaces are disposed generally symmetrically about said axis.

Claim 12

The area array connector device of claim 9 wherein said pad engagement surfaces are rounded convexly.

Claim 13

The area array device of claim 10 wherein said interconnect element has a first body diameter in the region of said body adjacent said terminal member and a second terminal diameter in the region of said terminal member between said pad engagement surface and said support member engagement surface, said second diameter being greater than said first diameter.

Claim 14

The area array device of claim 11 wherein said interconnect element being disposed in an aperture extending generally through said support member, said aperture having a diameter generally corresponding to said first body diameter of said interconnect element, the support member engagement surfaces of said terminal elements of said second, greater diameter adapted to bear upon the opposite surfaces of said support member in a manner to resist displacement of said terminal members into said support member.

Claim 15

The area array device of claim 12 wherein said support member comprises a film disposed on at least one support surface, the modulus of elasticity of the film allowing application of higher compressional forces than allowed by said elastomeric foam alone.

Claim 16

The are array device of claim 13 wherein said film is formed of polyester.

Claim 17

The area device of claim 14 wherein said film is formed of Mylar®.

Claim 18

The array connector of claim 10 or 7 wherein said terminal members are substantially axi-symmetric relative to one another.

Claim 19

The array connector of claim 1 or 7 wherein said interconnect element and said support members are preformed members, said interconnect element having preformed terminal members that are enlarged relative to said body member and said support member having preformed through-holes that ar smaller than said terminal member, and said interconnect element and support member are cooperatively constructed to enable insertion of said rigid body members by elastomeric yielding of the walls of said through-hole of said support member, during said insertion.

Claim 20

The area array connector device of claim 1 or 7 where said pad engagement surfaces conform substantially to sections of a sphere.

Claim 21

The array connector of claim 1 or 7 wherein said rigid body member and said terminal members are symmetric about said axis and together conformed substantially to a surface of revolution.

Claim 22

The array connector of claim 19 wherein said body member is disposed in a hole of circular cross-section generally corresponding in diameter to the diameter of said rigid body member.