Marine propulsion device with closed deck cylinder block construction

Claim 2

An engine comprising a closed deck cylinder block including a cylinder bore having an outer end, a counter bore at said outer end of said cylinder bore, and an outer wall including an outer cylinder head mounting surface extending from said counter bore, a cylinder liner received in said cylinder bore and defining, with said counter bore, a U-shaped annular groove in said cylinder head mounting surface, a cylinder head including a cylinder block mounting surface engaged with said cylinder head mounting surface of said cylinder block, a seal member located in said annular groove and engaged with said cylinder block and said cylinder head, and a plurality of fasteners extending between and tightly securing together said cylinder block and said cylinder head.

Claim 3

An engine comprising a closed deck cylinder block including a cylinder bore having an axis and an outer end, a counter bore at said outer end of said cylinder bore and including a bottom surface and a cylindrical surface extending axially outwardly from said bottom surface and having an outer end, and an outer wall including an outer cylinder head mounting surface extending from said outer end of said cylindrical surface of said counter bore, a cylinder liner received in said cylinder bore and having an outer cylindrical surface engaged in part with said cylinder bore and an outer end coplanar with said cylinder head mounting surface, whereby to define a U-shaped annular groove defined by said outer cylindrical surface of said cylinder liner, and by said bottom surface and said cylindrical surface of said counter bore, a cylinder head including a cylinder block mounting surface engaged with said cylinder head mounting surface of said cylinder block, a seal member located in said annular groove and tightly engaged with said cylinder block and with said cylinder head, and a plurality of fasteners extending between and tightly securing together said cylinder block and said cylinder head.

Claim 4

An engine comprising a closed deck cylinder block including a cylinder bore having an axis and an outer end, a counter bore at said outer end of said cylinder bore and including a bottom surface and a cylindrical surface extending axially outwardly from said bottom surface and having an outer end, and an outer wall including an outer cylinder head mounting surface extending from said outer end of said cylindrical surface of said counter bore, a cylinder liner received in said cylinder bore and having an outer cylindrical surface engaged in part with said cylinder bore and an outer end coplanar with said cylinder head mounting surface, whereby to define a U-shaped annular groove defined by said outer cylindrical surface of said cylinder liner, and by said bottom surface and said cylindrical surface of said counter bore, a cylinder head including a cylinder block mounting surface engaged with said cylinder head mounting surface of said cylinder block, a seal member located in said annular groove and tightly engaged with said cylinder block and with said cylinder head, and a plurality of fasteners extending between and tightly securing together said cylinder block and said cylinder head.

Claim 5

An engine comprising a closed deck cylinder block including a cylinder bore having an outer end, an outer wall including a cylinder head mounting surface extending from said outer end of said cylinder bore, a coolant jacket located in spaced surrounding relation to said cylinder bore and being defined in part by said outer wall, and a passage located in said outer wall and communicating between said cylinder head mounting surface and said coolant jacket, a cylinder head including a cylinder block mounting surface engaged with said cylinder head mounting surface of said cylinder block, an interior coolant jacket, and a passage extending from said coolant jacket in said cylinder head to said cylinder block mounting surface of said cylinder head and communicating with said passage in said cylinder block, an annular seal member which is located in one of said passages in said cylinder block and said cylinder head, which engages both of said cylinder block and said cylinder head, and which includes an annular valve seat surface, a valve member including a surface engagable with said valve seat surface of said seal member to releasably prevent coolant flow through said passages between said coolant jacket in said cylinder block and said coolant jacket in said cylinder head, and a plurality of fasteners extending between and tightly securing together said cylinder block and said cylinder head.

Claim 6

An engine comprising a closed deck cylinder block including a cylinder bore having an outer end, an outer wall including a cylinder head mounting surface extending from said outer end of said cylinder bore, a coolant jacket located in spaced surrounding relation to said cylinder bore and being defined in part by said outer wall, and a passage located in said outer wall and communicating between said cylinder head mounting surface and said coolant jacket, a cylinder head including a cylinder block mounting surface engaged with said cylinder head mounting surface of said cylinder block, an interior coolant jacket, and a passage extending from said coolant jacket in said cylinder head to said cylinder block mounting surface of said cylinder head and communicating with said passage in said cylinder block, an annular seal member which is located in one of said passages in said cylinder block and said cylinder head, which engages both of said cylinder block and said cylinder head, and which includes an annular valve seat surface, a valve member including a surface engagable with said valve seat surface of said seal member to releasably prevent coolant flow through said passages between said coolant jacket in said cylinder block and said coolant jacket in said cylinder head, and a plurality of fasteners extending between and tightly securing together said cylinder block and said cylinder head.

Claim 7

An engine comprising a closed deck cylinder block including a cylinder bore having an outer end, an outer wall including a cylinder head mounting surface extending from said outer end of said cylinder bore, a coolant jacket located in spaced surrounding relation to said cylinder bore and being defined in part by said outer wall, and a passage located in said outer wall and communicating between said cylinder head mounting surface and said coolant jacket and being restricted in size as compared to the size of said coolant jacket, a cylinder head including a cylinder block mounting surface engaged with said cylinder head mounting surface of said cylinder block, an outer surface spaced from said cylinder block mounting surface of said cylinder head, said cylinder head also including therein an interior coolant jacket with a chamber portion having an opening located in said outer surface of said cylinder head and communicating with the atmosphere, a passage extending from said chamber portion to said cylinder block mounting surface of said cylinder head and communicating with said passage in said cylinder block, and a counter bore at said cylinder block mounting surface of said cylinder head in surrounding relation to said passage in said cylinder head, an annular seal member located in said counter bore in said cylinder head and having opposed surfaces sealingly engaging said cylinder block and said cylinder head, and an annular inner valve seat surface, a valve member located in said chamber portion of said coolant jacket in said cylinder head and including a surface engagable with said valve seat surface of said seal member to releasably prevent coolant flow through said passages between said coolant jacket in said cylinder block and said coolant jacket in said cylinder head, a removable plug located in said opening in said cylinder head and closing said chamber portion to the atmosphere, a spring located between said valve member and said plug and biasing said valve member surface against said valve seat surface, and a plurality of fasteners extending between and tightly securing together said cylinder block and said cylinder head.

Claim 8

An engine comprising a closed deck cylinder block including a cylinder bore having an outer end, an outer wall including a cylinder head mounting surface extending from said outer end of said cylinder bore, a coolant jacket located in spaced surrounding relation to said cylinder bore and being defined in part by said outer wall, and a passage located in said outer wall and communicating between said cylinder head mounting surface and said coolant jacket and being restricted in size as compared to the size of said coolant jacket, a cylinder head including a cylinder block mounting surface engaged with said cylinder head mounting surface of said cylinder block, an outer surface spaced from said cylinder block mounting surface of said cylinder head, said cylinder head also including therein an interior coolant jacket with a chamber portion having an opening located in said outer surface of said cylinder head and communicating with the atmosphere, a passage extending from said chamber portion to said cylinder block mounting surface of said cylinder head and communicating with said passage in said cylinder block, and a counter bore at said cylinder block mounting surface of said cylinder head in surrounding relation to said passage in said cylinder head, an annular seal member located in said counter bore in said cylinder head and having opposed surfaces sealingly engaging said cylinder block and said cylinder head, and an annular inner valve seat surface, a valve member located in said chamber portion of said coolant jacket in said cylinder head and including a surface engagable with said valve seat surface of said seal member to releasably prevent coolant flow through said passages between said coolant jacket in said cylinder block and said coolant jacket in said cylinder head, a removable plug located in said opening in said cylinder head and closing said chamber portion to the atmosphere, a spring located between said valve member and said plug and biasing said valve member surface against said valve seat surface, and a plurality of fasteners extending between and tightly securing together said cylinder block and said cylinder head.

Claim 9

An engine comprising a closed deck cylinder block including a cylinder bore having an outer end, a counter bore at said outer end of said cylinder bore, an outer wall including an outer cylinder head mounting surface extending from said counter bore, a coolant jacket located in spaced surrounding relation to said cylinder bore and being defined in part by said outer wall, and a passage located in said outer wall and communicating between said cylinder head mounting surface and said coolant jacket, a cylinder liner received in said cylinder bore and defining, with said counter bore, a U-shaped annular groove in said cylinder head mounting surface, a cylinder head including a cylinder block mounting surface engaged with said cylinder head mounting surface of said cylinder block, an interior coolant jacket, and a passage extending from said coolant jacket in said cylinder head to said cylinder block mounting surface of said cylinder head and communicating with said passage in said cylinder block, a first seal member located in said annular groove and sealingly engaged with said cylinder block and said cylinder head, an annular second seal member located in one of said passages in said cylinder block and said cylinder head, sealingly engaged with said cylinder block and said cylinder head, and including an annular valve seat surface, a valve member including a surface engagable with said valve seat surface of said second seal member to releasably prevent coolant flow through said passages between said coolant jacket in said cylinder block and said coolant jacket in said cylinder head, and a plurality of fasteners extending between and tightly securing together said cylinder block and said cylinder head.

Claim 10

An engine comprising a closed deck cylinder block including a cylinder bore having an outer end, a counter bore at said outer end of said cylinder bore, an outer wall including an outer cylinder head mounting surface extending from said counter bore, a coolant jacket located in spaced surrounding relation to said cylinder bore and being defined in part by said outer wall, and a passage located in said outer wall and communicating between said cylinder head mounting surface and said coolant jacket, a cylinder liner received in said cylinder bore and defining, with said counter bore, a U-shaped annular groove in said cylinder head mounting surface, a cylinder head including a cylinder block mounting surface engaged with said cylinder head mounting surface of said cylinder block, an interior coolant jacket, and a passage extending from said coolant jacket in said cylinder head to said cylinder block mounting surface of said cylinder head and communicating with said passage in said cylinder block, a first seal member located in said annular groove and sealingly engaged with said cylinder block and said cylinder head, an annular second seal member located in one of said passages in said cylinder block and said cylinder head, sealingly engaged with said cylinder block and said cylinder head, and including an annular valve seat surface, a valve member including a surface engagable with said valve seat surface of said second seal member to releasably prevent coolant flow through said passages between said coolant jacket in said cylinder block and said coolant jacket in said cylinder head, and a plurality of fasteners extending between and tightly securing together said cylinder block and said cylinder head.

Claim 11

An engine in accordance with claim 5 and further including an additional plurality of passages between said cylinder block cooling jacket and said cylinder head mounting surface, said additional passages being closed by said cylinder head.

Claim 12

An engine comprising a closed deck cylinder block including a cylinder bore having an axis and an outer end, a counter bore at said outer end of said cylinder bore and including a bottom surface and a cylindrical surface extending axially outwardly from said bottom surface and having an outer end, an outer wall including a cylinder head mounting surface extending from said outer end of said cylindrical surface of said counter bore, a coolant jacket located in spaced surrounding relation to said cylinder bore and being defined in part by said outer wall, and a passage located in said outer wall and communicating between said cylinder head mounting surface and said coolant jacket and being restricted in size as compared to the annular size of said coolant jacket, a cylinder liner received in said cylinder bore and having an outer cylindrical surface engaged in part with said cylinder bore and an outer end coplanar with said cylinder head mounting surface, whereby to define a U-shaped annular groove defined by said outer cylindrical surface of said cylinder liner, and by said bottom surface and said cylindrical surface of said counter bore, a cylinder head including a cylinder block mounting surface engaged with said cylinder head mounting surface of said cylinder block, an outer surface spaced from said cylinder block mounting surface of said cylinder head, said cylinder head also including therein an interior coolant jacket with a chamber portion having an opening located in said outer surface of said cylinder head and communicating with the atmosphere, a passage extending between said chamber portion and said cylinder block mounting surface surface of said cylinder head and communicating with said passage in said cylinder block, and a counter bore at said cylinder block mounting surface of said cylinder head in surrounding relation to said passage in said cylinder head, a first seal member located in said annular groove and sealingly engaged with said cylinder block and with said cylinder head, an annular second seal member located in said counter bore in said cylinder head and having opposed surfaces sealingly engaging said cylinder block and said cylinder head, and an annular inner valve seat surface, a valve member located in said chamber portion of said coolant jacket in said cylinder head and including a surface engagable with said valve seat surface of said second seal member to releasably prevent coolant flow through said coolant flow passages between said coolant jacket in said cylinder block and said coolant jacket in said cylinder head, a removable plug located in said opening in said cylinder head and closing said chamber portion to the atmosphere, a spring located between said valve member and said plug and biasing said valve member surface against said valve seat surface, a sealing medium between said cylinder head and said cylinder block, and a plurality of fasteners extending between and tightly securing together said cylinder block and said cylinder head.

Claim 13

An engine comprising a closed deck cylinder block including a cylinder bore having an axis and an outer end, a counter bore at said outer end of said cylinder bore and including a bottom surface and a cylindrical surface extending axially outwardly from said bottom surface and having an outer end, an outer wall including a cylinder head mounting surface extending from said outer end of said cylindrical surface of said counter bore, a coolant jacket located in spaced surrounding relation to said cylinder bore and being defined in part by said outer wall, and a passage located in said outer wall and communicating between said cylinder head mounting surface and said coolant jacket and being restricted in size as compared to the annular size of said coolant jacket, a cylinder liner received in said cylinder bore and having an outer cylindrical surface engaged in part with said cylinder bore and an outer end coplanar with said cylinder head mounting surface, whereby to define a U-shaped annular groove defined by said outer cylindrical surface of said cylinder liner, and by said bottom surface and said cylindrical surface of said counter bore, a cylinder head including a cylinder block mounting surface engaged with said cylinder head mounting surface of said cylinder block, an outer surface spaced from said cylinder block mounting surface of said cylinder head, said cylinder head also including therein an interior coolant jacket with a chamber portion having an opening located in said outer surface of said cylinder head and communicating with the atmosphere, a passage extending between said chamber portion and said cylinder block mounting surface surface of said cylinder head and communicating with said passage in said cylinder block, and a counter bore at said cylinder block mounting surface of said cylinder head in surrounding relation to said passage in said cylinder head, a first seal member located in said annular groove and sealingly engaged with said cylinder block and with said cylinder head, an annular second seal member located in said counter bore in said cylinder head and having opposed surfaces sealingly engaging said cylinder block and said cylinder head, and an annular inner valve seat surface, a valve member located in said chamber portion of said coolant jacket in said cylinder head and including a surface engagable with said valve seat surface of said second seal member to releasably prevent coolant flow through said coolant flow passages between said coolant jacket in said cylinder block and said coolant jacket in said cylinder head, a removable plug located in said opening in said cylinder head and closing said chamber portion to the atmosphere, a spring located between said valve member and said plug and biasing said valve member surface against said valve seat surface, a sealing medium between said cylinder head and said cylinder block, and a plurality of fasteners extending between and tightly securing together said cylinder block and said cylinder head.

Claim 14

An engine in accordance with claim 7 and further including an additional plurality of passages between said cylinder block cooling jacket and said cylinder head mounting surface, said additional passages being closed by said cylinder head.