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US5047382A Expired / Lapsed US ⏱️ 0.0 years remaining

Method for making iron oxide catalyst

Assignee: RTX Corp
•
Filing: 1988-12-12
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Granted: 1991-09-10
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Expires: 2008-12-12
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Abstract

Abstract A method for making a ferric oxide burning rate enhancing catalyst that results in a smaller particle size high surface area catalyst. The method comprises diluting a gaseous iron-containing compound with an oxygen-containing gas at a temperature such that the rate of oxidation is negligible and oxidizing the diluted gaseous iron-containing compound in an oxygen-containing environment. Ferric oxide particles are formed, suspended in the oxygen-containing environment.

Inventors

  • 👤 Thomas P. Rudy
  • 👤 Forrest R. Goodson

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-27 20:26
CPC Classifications
B; B01; B01J; B01J23/00; B01J23/70; B01J23/74; B01J23/745; C; C06; C06B; C06B23/00; C06B23/007; F; F05; F05B; F05B2200/00; F05B2200/20; F05B2200/24

Claims Analysis

Total Claims: 16
Claim 1
Independent Claim 82 words
A method for making ferric oxide particles comprising: a. diluting a gaseous iron-containing compound with an oxygen-containing gas at a temperature such that the rate of oxidation is negligible, said iron-containing compound (i) capable of being vaporized below about 500° C.; and (ii) capable of forming ferric oxide when reacted with oxygen-containing atmosphere at temperatures below about 500° C.; and b. oxidizing said diluted gaseous iron-containing compound in an oxygen-containing environment wherein ferric oxide particles are formed, suspended in the oxygen-containing environment.
Claim 2
Independent Claim 82 words
A method for making ferric oxide particles comprising: a. diluting a gaseous iron-containing compound with an oxygen-containing gas at a temperature such that the rate of oxidation is negligible, said iron-containing compound (i) capable of being vaporized below about 500° C.; and (ii) capable of forming ferric oxide when reacted with oxygen-containing atmosphere at temperatures below about 500° C.; and b. oxidizing said diluted gaseous iron-containing compound in an oxygen-containing environment wherein ferric oxide particles are formed, suspended in the oxygen-containing environment.
Claim 3
Dependent Claim 16 words
The method as recited in claim 1 wherein the iron containing compound is an iron carbonyl.
Claim 4
Dependent Claim 12 words
The method of claim 2 wherein the iron carbonyl is iron pentacarbonyl.
Claim 5
Dependent Claim 31 words
The method as recited in claim 1 wherein the iron-containing gas is diluted with an oxygen-containing gas so that the ratio of oxygen to the iron-containing compound is greater than stoichiometric.
Claim 6
Dependent Claim 24 words
The method as recited in claim 1 wherein said iron containing compound is oxidized at temperature between about 157° C. and about 1371° C.
Claim 7
Dependent Claim 24 words
The method as recited in claim 1 wherein said iron containing compound is oxidized at a temperature between about 204° C. and 500° C.
Claim 8
Dependent Claim 19 words
The method as recited in claim 1 wherein the dilution is conducted at a temperature below about 66° C.
Claim 9
Independent Claim 96 words
A method for making a ferric oxide burning rate enhancing catalyst particularly adapted for use in a solid rocket propellant comprising: (a) diluting a gaseous iron-containing compound with an oxygen-containing gas at a temperature such that the rate of oxidation is negligible, said iron-containing compound (i) capable of being vaporized below about 500° C.; and (ii) capable of forming ferric oxide when reacted with an oxygen-containing atmosphere at temperatures below about 500° C.; and (b) oxidizing said diluted gaseous iron-containing compound in an oxygen-containing environment wherein ferric oxide particles are formed, suspended in the oxygen-containing environment.
Claim 10
Independent Claim 96 words
A method for making a ferric oxide burning rate enhancing catalyst particularly adapted for use in a solid rocket propellant comprising: (a) diluting a gaseous iron-containing compound with an oxygen-containing gas at a temperature such that the rate of oxidation is negligible, said iron-containing compound (i) capable of being vaporized below about 500° C.; and (ii) capable of forming ferric oxide when reacted with an oxygen-containing atmosphere at temperatures below about 500° C.; and (b) oxidizing said diluted gaseous iron-containing compound in an oxygen-containing environment wherein ferric oxide particles are formed, suspended in the oxygen-containing environment.
Claim 11
Dependent Claim 22 words
The method as recited in claim 8 wherein the iron-containing compound comprises carbonyls, chelates of beta diketones, complex cyanides and ferrocene derivatives.
Claim 12
Dependent Claim 14 words
The method as recited in claim 8 wherein the iron-containing compound is iron pentacarbonyl.
Claim 13
Dependent Claim 27 words
The method as recited in claim 8 wherein the iron-containing gas is diluted with an oxygen-containing gas so that the ratio of oxygen to is above stoichiometric.
Claim 14
Dependent Claim 24 words
The method as recited in claim 10 wherein said iron pentacarbonyl is oxidized at a temperature between about 157° C. and about 1371° C.
Claim 15
Dependent Claim 23 words
The method as recited in claim 10 wherein said iron pentacarbonyl is oxidized at a temperature between about 204° C and 500° C.
Claim 16
Dependent Claim 19 words
The method as recited in claim 8 wherein the dilution is conducted at a temperature below about 66° C.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-09-09 1995-03-11 1995-09-10 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-09-09 1999-03-11 1999-09-10 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-09-09 2003-03-11 2003-09-10 $7700.00 Window Closed / Lapsed

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