Ignition material packet assembly

Claim 2

An ignition material packet assembly which comprises: a) first cup means adapted for electrically insulating a pyrotechnic material stored within said assembly, said first means having a base, a sidewall coextensive with said base and formed integrally therewith and an open top portion; b) second cup means inserted at least partially within said open top of said first means, configured and adapted for storing said pyrotechnic material, said second means having a base, a sidewall coextensive with said base and formed integrally therewith and an open top portion; c) a pyrotechnic material stored within said second cup means, adapted to produce a quantity of a gaseous combustion product upon ignition by initiating means located adjacent thereto; and d) a lid member closing said open top of said second cup means, said lid member adapted for sealing said pyrotechnic material within said second cup means; said sidewalls of said first and second cup means being substantially circular in shape and the open tops of said first and said second cup means both facing in the same direction; said first cup means being retained within said second cup means by a friction fit created therebetween and a compression gap being formed between said base of said first and said second cup means upon construction of said assembly to facilitate positioning of said assembly within a corresponding inflator device.

Claim 3

The assembly of claim 1 wherein said first cup means is fabricated from an engineering thermoplastic.

Claim 4

The assembly of claim 2 wherein said engineering thermoplastic is selected from the group consisting of polypropylene, polyethylene and nylon.

Claim 5

An ignition material packet assembly which comprises: a) a first cup-shaped member having a base, a circular sidewall coextensive with said base and formed integrally therewith and an open top portion, said first cup-shaped member being fabricated from an engineering thermoplastic to electrically insulate a pyrotechnic material stored within said assembly; b) a second cup-shaped member inserted within said open top portion of said first member, such that said open tops of said first and said second member both face in the same direction, wherein said second member is fabricated from a lightweight metal material and is retained within said first member by a friction fit created therebetween, and wherein a compression gap is formed between said base of said first and said second cup-shaped member upon construction of said assembly to facilitate positioning of said assembly within a corresponding inflator device; c) a pyrotechnic material stored within said second cup-shaped member and adapted to produce a quantity of a gaseous combustion product upon ignition by initiating means located adjacent thereto; and d) a lid member closing said open top of said second cup-shaped member, said lid member being welded to said sidewall of said second member to hermetically seal said pyrotechnic material therein, and comprising a coined portion to facilitate ignition of said pyrotechnic material upon actuation of said initiating means.

Claim 6

An ignition material packet assembly which comprises: a) a first cup-shaped member having a base, a circular sidewall coextensive with said base and formed integrally therewith and an open top portion, said first cup-shaped member being fabricated from an engineering thermoplastic to electrically insulate a pyrotechnic material stored within said assembly; b) a second cup-shaped member inserted within said open top portion of said first member, such that said open tops of said first and said second member both face in the same direction, wherein said second member is fabricated from a lightweight metal material and is retained within said first member by a friction fit created therebetween, and wherein a compression gap is formed between said base of said first and said second cup-shaped member upon construction of said assembly to facilitate positioning of said assembly within a corresponding inflator device; c) a pyrotechnic material stored within said second cup-shaped member and adapted to produce a quantity of a gaseous combustion product upon ignition by initiating means located adjacent thereto; and d) a lid member closing said open top of said second cup-shaped member, said lid member being welded to said sidewall of said second member to hermetically seal said pyrotechnic material therein, and comprising a coined portion to facilitate ignition of said pyrotechnic material upon actuation of said initiating means.

Claim 7

The assembly of claim 4 wherein at least part of said coined portion of said lid member is in contact relation with initiating means for igniting said pyrotechnic material within said second cup-shaped member.

Claim 8

The assembly of claim 5 wherein said initiating means is a pyrotechnic squib device.

Claim 9

The assembly of claim 4 wherein said pyrotechnic material comprises a mixture of an ignition g material and an autoignition material.

Claim 10

The assembly of claim 7 wherein said pyrotechnic material is in powdered form to provide a maximum available burning surface.

Claim 11

The assembly of claim 8 wherein said ignition enhancing material is BKNO 3 .

Claim 12

The assembly of claim 8 wherein said autoignition material is a smokeless powder which ignites at a temperature substantially lower than that of said ignition enhancing material.

Claim 13

The combination of: a) an inflator for the generation of gas to inflate a motor vehicle passive restraint air bag, and b) an ignition packet assembly comprising 1) a first cup-shaped member having a base, a circular sidewall coextensive with said base and formed integrally therewith and an open top, said first cup-shaped member being fabricated from an engineering thermoplastic to electrically insulate a pyrotechnic material stored within said assembly; 2) a second cup-shaped member inserted within said open top of said first member such that said open tops of said first and said second members both face in the same direction, wherein said second member is fabricated from a lightweight metal and is retained within said first member by a friction fit created therebetween, and wherein a compression gap is formed between said base of said first and said second cup-shaped members upon construction of said assembly to facilitate positioning of said assembly within a corresponding inflator device; 3) a pyrotechnic material stored within said second cup-shaped member and adapted to produce a quantity of a gaseous combustion product upon ignition by initiating means located adjacent thereto, said pyrotechnic material comprising a mixture of an ignition enhancing material and an autoignition material; and 4) a metal lid member closing said open top of said second cup-shaped member, said lid member being welded to said sidewall of said second member to hermetically seal said pyrotechnic material therein and comprising a coined portion to facilitate ignition of said pyrotechnic material upon actuation of said initiating means.

Claim 14

The combination of: a) an inflator for the generation of gas to inflate a motor vehicle passive restraint air bag, and b) an ignition packet assembly comprising 1) a first cup-shaped member having a base, a circular sidewall coextensive with said base and formed integrally therewith and an open top, said first cup-shaped member being fabricated from an engineering thermoplastic to electrically insulate a pyrotechnic material stored within said assembly; 2) a second cup-shaped member inserted within said open top of said first member such that said open tops of said first and said second members both face in the same direction, wherein said second member is fabricated from a lightweight metal and is retained within said first member by a friction fit created therebetween, and wherein a compression gap is formed between said base of said first and said second cup-shaped members upon construction of said assembly to facilitate positioning of said assembly within a corresponding inflator device; 3) a pyrotechnic material stored within said second cup-shaped member and adapted to produce a quantity of a gaseous combustion product upon ignition by initiating means located adjacent thereto, said pyrotechnic material comprising a mixture of an ignition enhancing material and an autoignition material; and 4) a metal lid member closing said open top of said second cup-shaped member, said lid member being welded to said sidewall of said second member to hermetically seal said pyrotechnic material therein and comprising a coined portion to facilitate ignition of said pyrotechnic material upon actuation of said initiating means.