← Back to Patent Explorer
US5043560A Expired / Lapsed US ⏱️ 0.0 years remaining

Temperature control of a heated probe

Assignee: Individual
•
Filing: 1989-09-29
•
Granted: 1991-08-27
•
Expires: 2009-09-29
📄 Original PDF 🌐 Google Patents 🔄 Sync Now

Abstract

Abstract A method and apparatus for precisely controlling the temperature of a heated tip are disclosed. The temperature of a thermocouple within the tip is sensed at a selected rate. The sensed temperature is compared with a preselected temperature set by a user. The power provided to heat the tip is varied to cause the tip to achieve the selected temperature. If an AC power source is used, the temperature sensed at each zero crossing of the power source and the amount of power provided within that cycle is based on the temperaature of the tip sensed within the same cycle. The duration of time that heat is applied to the probe within the cycle is varied to achieve the desired temperature. If a DC power source is used, the temperature of the tip is sensed at selected intervals. The sensed temperature controls the amount of power provided to heat the tip. The exact temperature of the tip is thus advantageously controlled to provide the desired heating.

Inventors

  • 👤 C. Johan Masreliez

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-30 21:31
CPC Classifications
A; A61; A61B; A61B18/00; A61B18/04; A61B18/08; A61B18/082; A61C; A61C5/00; A61C5/50; A61C5/55; G; G05; G05D; G05D23/00; G05D23/19; G05D23/1906; G05D23/1913; G05D23/20; G05D23/22; A61B17/00; A61B2017/00017; A61B2017/00022; A61B2017/00084; A61B2017/00092; A61B2017/00097

Claims Analysis

Total Claims: 23
Claim 1
Independent Claim 202 words
An apparatus for controlling the tip temperature of a heated probe, comprising: a tip having an electrically conductive inner core member of a first material and a resistive heating member of a second material, said core member and said resistive heating member being connected to each other at a distal end of said tip to form a thermocouple at said tip; a power source means selectively coupled to said tip for passing current through said tip; a sensing circuit means selectively coupled to said thermocouple of said tip for sensing a voltage potential between said core member and said resistive heating member that is small with respect to the voltage that said power source applies to said tip to provide a temperature measurement of said tip based on said thermocouple voltage potential; and a switching means for selective coupling said tip to said power source for heating said tip or to said sensing circuit for sensing the temperature of said tip to maintain said tip at a preselected temperature so that said thermocouple voltage is used by said sensing circuit to provide an indication of the temperature of said tip only when said power source if not passing current through said tip.
Claim 2
Independent Claim 202 words
An apparatus for controlling the tip temperature of a heated probe, comprising: a tip having an electrically conductive inner core member of a first material and a resistive heating member of a second material, said core member and said resistive heating member being connected to each other at a distal end of said tip to form a thermocouple at said tip; a power source means selectively coupled to said tip for passing current through said tip; a sensing circuit means selectively coupled to said thermocouple of said tip for sensing a voltage potential between said core member and said resistive heating member that is small with respect to the voltage that said power source applies to said tip to provide a temperature measurement of said tip based on said thermocouple voltage potential; and a switching means for selective coupling said tip to said power source for heating said tip or to said sensing circuit for sensing the temperature of said tip to maintain said tip at a preselected temperature so that said thermocouple voltage is used by said sensing circuit to provide an indication of the temperature of said tip only when said power source if not passing current through said tip.
Claim 3
Dependent Claim 65 words
The apparatus according to claim 1 wherein said switching means includes a user controllable potentiometer for setting said preselected temperature, the voltage across said potentiometer being proportional to said preselected temperature, and a voltage comparing means for comparing a voltage across said potentiometer to said thermocouple voltage, an output from said voltage comparing mean being used to determine the heating power applied to said probe.
Claim 4
Dependent Claim 49 words
The apparatus according to claim 1 wherein said power source provides alternating current to heat said tip and said switch means controls the percentage of time of each cycle during which power is applied to said tip based on the difference between said preselected temperature and said tip temperature.
Claim 5
Dependent Claim 105 words
The apparatus according to claim 3, further including a control circuit means for controlling said switch means to couple said thermocouple to said sensing circuit and disconnected said power supply from said tip at each zero crossing of said power supply voltage and to couple said tip to said power supply at a first time after said zero crossing, the difference in time between said zero crossing and said first time being based on the difference between said tip temperature and said preselected temperature, said tip being coupled to said power supply from said first time until the next zero crossing of said power supply.
Claim 6
Dependent Claim 55 words
The apparatus according to claim 4 wherein said control circuit includes a one-shot coupled to said power supply which goes low at zero crossing and remains low for a selected time based on the difference between said preselected temperature and said tip temperature, said selected time increasing as said tip temperature approaches said preselected temperature.
Claim 7
Dependent Claim 30 words
The apparatus according to claim 3 wherein the power supply coupled to said tip is an alternating current power supply and the temperature is sensed at least once each cycle.
Claim 8
Dependent Claim 31 words
The apparatus according to claim 6 wherein the percentage of power from a single cycle applied to heat said tip is determined based on the temperature sensed with the same cycle.
Claim 9
Dependent Claim 42 words
The apparatus according to claim 1, further including a temperature compensation circuit coupled to said sensing circuit for compensating for the temperature of the thermocouple formed at the ground junction between said resistive outer layer and a ground wire within said probe.
Claim 10
Dependent Claim 22 words
The apparatus according to claim 1 wherein said resistive heating member is an outer layer which contacts the surface to be heated.
Claim 11
Dependent Claim 25 words
The apparatus according to claim 1 wherein said resistive heating member is spaced from the outer layer which contacts said tip by an electrically-insulating member.
Claim 12
Dependent Claim 32 words
The apparatus according to claim 1 wherein said resistive heating element is a coil surrounded by an outer layer, heat having conducted from said coil to a surface region of said tip.
Claim 13
Dependent Claim 46 words
The apparatus according to claim 1 wherein said power source provides electrical current to heat said tip and said switch means controls the percentage of time during which power is applied to said tip based on the difference between said preselected temperature and said tip temperature.
Claim 14
Dependent Claim 75 words
The apparatus according to claim 1, further including a control circuit means for controlling said switch means to couple said thermocouple to said sensing circuit and disconnect said power supply from said tip at recurring sampling intervals during which the temperature is sensed by the said sensing circuit and to reconnect said power supply to the tip for time periods having a duration based on the difference between said tip temperature and said preselected temperature.
Claim 15
Dependent Claim 55 words
The apparatus according to claim 1 wherein said power source provides direct current to heat said tip and said switch means selectively couples said tip to said sensing circuit for sensing the temperature and couples said tip to said power source for a variable time based on the temperature of said tip just previously sensed.
Claim 16
Independent Claim 207 words
A method of controlling the temperatue of a heated tip, said tip including a n electrically conductive inner core member of a first material and a resistive heating member of a seocn dmaterial, surrounding said inner core, sid core member and sid resisitive heating member being connetd to each other at a distal end of sid tip to form a thermocouple at said tip, comprising: passing a heated current through sid tip for heating sid tip to a preselected temperature; sensing the voltage at a thermocouple junction within said tip when said heating current is not passing through said tip, sid voltage corresponding to the temperature at said thermocouple junction and being small with respect to the voltage from said tip when said heating current is being passed through said tip; comparing said sensed voltge with a voltage corresponding to a preselected temperature set from said tip to attain when heating current is not passing through said thermocouple junction; and varying the time duration of the heating current passing through said tip based on said comparing steps so that the voltage at said thermocopule is sensed to provide an indication of the temperature of said tip only when said heating current is not passing through said tip.
Claim 17
Independent Claim 207 words
A method of controlling the temperatue of a heated tip, said tip including a n electrically conductive inner core member of a first material and a resistive heating member of a seocn dmaterial, surrounding said inner core, sid core member and sid resisitive heating member being connetd to each other at a distal end of sid tip to form a thermocouple at said tip, comprising: passing a heated current through sid tip for heating sid tip to a preselected temperature; sensing the voltage at a thermocouple junction within said tip when said heating current is not passing through said tip, sid voltage corresponding to the temperature at said thermocouple junction and being small with respect to the voltage from said tip when said heating current is being passed through said tip; comparing said sensed voltge with a voltage corresponding to a preselected temperature set from said tip to attain when heating current is not passing through said thermocouple junction; and varying the time duration of the heating current passing through said tip based on said comparing steps so that the voltage at said thermocopule is sensed to provide an indication of the temperature of said tip only when said heating current is not passing through said tip.
Claim 18
Dependent Claim 46 words
The method according to claim 15, further including said heating current is alternating current and said sensing step is performed at lest once each cycle and the step of varying the time duration of the heating current occurs within the same cycle as said sensing sep.
Claim 19
Dependent Claim 23 words
The method according to claim 15 wherein said heating current is direct current and said sensing step occurs on a predetermined timed cycle.
Claim 20
Independent Claim 229 words
An apparatus for heating a probe and controlling the temperature to which said probe is heated, comprising: a heating element, said heating element including an electrically conductive first member joined in series to an electrically conductive second member, said first and second members being dissimilar materials such that a voltage is generated at a junction between said first and second members, said junction being a thermocouple junction such that the voltage level generated is proportional to the temperature at said junction, said heating element being sufficiently resistive that current passing through said first and second members generates heat; a power source providing electric powers to said heating element; a voltage sensing circuit coupled to said heating element to sense a voltage generated at said thermocouple junction that is small with respect to the voltage that said power source provides to said heating element; and a switching circuit which connects said voltage sensing circuit to said thermocouple junction when power is not being applied to said heating element, and which automatically disconnects said power source from said heating element when said voltage sensing circuit is coupled to the heating element so that said voltage generated at said thermocouple junction is used by said voltage sensing circuit to provide an indication of the temperature of said tip only when said power source is not providing electric power to said heating element.
Claim 21
Independent Claim 229 words
An apparatus for heating a probe and controlling the temperature to which said probe is heated, comprising: a heating element, said heating element including an electrically conductive first member joined in series to an electrically conductive second member, said first and second members being dissimilar materials such that a voltage is generated at a junction between said first and second members, said junction being a thermocouple junction such that the voltage level generated is proportional to the temperature at said junction, said heating element being sufficiently resistive that current passing through said first and second members generates heat; a power source providing electric powers to said heating element; a voltage sensing circuit coupled to said heating element to sense a voltage generated at said thermocouple junction that is small with respect to the voltage that said power source provides to said heating element; and a switching circuit which connects said voltage sensing circuit to said thermocouple junction when power is not being applied to said heating element, and which automatically disconnects said power source from said heating element when said voltage sensing circuit is coupled to the heating element so that said voltage generated at said thermocouple junction is used by said voltage sensing circuit to provide an indication of the temperature of said tip only when said power source is not providing electric power to said heating element.
Claim 22
Dependent Claim 33 words
The apparatus according to claim 18 wherein said switching circuit causes said power source to be automatically disconnected from said heating element when said voltage sensing circuit is coupled to the heating element.
Claim 23
Dependent Claim 41 words
The apparatus according to claim 18 wherein said first and second dissimilar materials include copper and steel, respectively, and said heating element is a tip portion of a dental probe, said heat being generated by resistive heating of said steel material.

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-08-26 1995-02-25 1995-08-27 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-08-26 1999-02-25 1999-08-27 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-08-26 2003-02-25 2003-08-27 $7700.00 Window Closed / Lapsed

Assigned Categories & Tags

No categories assigned to this patent yet.

Assign Category Tag