Electrical connector

Claim 2

An electrical connector for making an electrical connection between one or more insulated conductors and one or more header pins, the connector comprising an insulating housing, the housing having one or more conductor receiving cavities and at least one aperture through which one or more insulated conductors may be introduced into the one or more conductor receiving cavities, one or more header receiving cavities, at least one entrance through which one or more header pins may be introduced into the one or more header receiving cavities, one or more orifices communicating with the one or more header receiving cavities, and one or more contact receiving openings communicating between the one or more conductor receiving cavities and the one or more header receiving cavities; the connector further including one or more electrical contacts each associated with a respective one of the one or more contact receiving openings and each comprising a terminating portion adapted to make an electrical connection with the electrical conductor of one of the one or more insulated conductors, and a contact area adapted to engage and make an electrical connection with an associated header pin, characterized in that when the one or more electrical contacts are in a terminated position each contact area protrudes into one of the one or more header receiving cavities such that a respective header pin introduced through the at least one entrance is engaged by the contact area such that the header pin is caused to flex, further insertion of the header pin causing it to be received in one of the one or more orifices, the header pin being urged against the contact area to provide an electrical connection therewith.

Claim 3

An electrical connector according to claim 1, characterized in that the terminating portion of each of the one or more electrical contacts comprises one or more tines adapted to pierce the insulating covering of one of the one or more insulated conductors.

Claim 4

An electrical connector according to claim 1 or claim 2 characterized in that each of the one or more orifices is adapted to form an interference fit with the one or more header pins.

Claim 5

An electrical connector according to claim 1 characterized in that the at least one entrance through which the one or more header pins may be introduced comprises a plurality of entrances provided in the insulating housing adjacent the one or more header receiving cavities.

Claim 6

An electrical connector according to claim 4, characterized in that there is provided both a plurality of orifices and a plurality of entrances in the insulating housing, one plurality adjacent each end of the one or more header receiving cavities.

Claim 7

An electrical connector according to claim 1 characterized in that the insulating housing is in the form of a one piece integral moulding.

Claim 8

An electrical connector according to claim 1 characterized in that each contact area is such that an associated header pin is engaged thereby and caused to flex.

Claim 9

An electrical connector according to claim 1 characterized in that each of the one or more electrical contacts is of one-piece integral construction.

Claim 10

An electrical connector according to claim 7 characterized in that the contact area of at least one of the one or more electrical contacts includes an angled face adapted to assist in the flexing of an associated header pin.

Claim 11

An electrical connector according to claim 9, characterized in that the angled face is a part of a projection extending from at least one of the one or more electrical contacts.

Claim 12

An electrical connector for making an electrical connection between a plurality of insulated conductors and a plurality of header pins, the connector comprising an insulating housing, the housing having a conductor receiving cavity and an aperture through which the plurality of insulated conductors may be introduced into the conductor receiving cavity, a plurality of header receiving cavities, a plurality of entrances through which the header pins may be introduced into the header receiving cavities, a plurality of orifices, each orifice being in communication with one of the header receiving cavities, and a plurality of contact receiving openings communicating between the conductor receiving cavity and the plurality of header receiving cavities; the connector further including a plurality of electrical contacts each associated with a respective one of the contact receiving openings and each comprising an insulation piercing portion adapted to pierce the insulating covering of one of the insulated conductors and make an electrical connection with an electrical conductor therein, and a contact area adapted to engage and make an electrical connection with an associated header pin, characterized in that the housing and the electrical contacts are movable one with respect to the other between a partly inserted position in which the electrical contacts are partly inserted in the contact receiving openings with the one or more tines being clear of the conductor receiving cavity, and a terminated position in which the one or more tines protrude into the conductor receiving cavity to pierce the insulating covering of an insulated conductor received therein, and characterized in that when the electrical contacts are in the terminated position each contact area protrudes into one of the header receiving cavities such that a respective header pin introduced through one of the entrances is engaged by the contact area such that the header pin is caused to flex, further insertion of the header pin causing it to be received in one of the orifices, the header pin being urged against the contact area to provide an electrical connection therewith.

Claim 13

An electrical connector for making an electrical connection between a plurality of insulated conductors and a plurality of header pins, the connector comprising an insulating housing, the housing having a conductor receiving cavity and an aperture through which the plurality of insulated conductors may be introduced into the conductor receiving cavity, a plurality of header receiving cavities, a plurality of entrances through which the header pins may be introduced into the header receiving cavities, a plurality of orifices, each orifice being in communication with one of the header receiving cavities, and a plurality of contact receiving openings communicating between the conductor receiving cavity and the plurality of header receiving cavities; the connector further including a plurality of electrical contacts each associated with a respective one of the contact receiving openings and each comprising an insulation piercing portion adapted to pierce the insulating covering of one of the insulated conductors and make an electrical connection with an electrical conductor therein, and a contact area adapted to engage and make an electrical connection with an associated header pin, characterized in that the housing and the electrical contacts are movable one with respect to the other between a partly inserted position in which the electrical contacts are partly inserted in the contact receiving openings with the one or more tines being clear of the conductor receiving cavity, and a terminated position in which the one or more tines protrude into the conductor receiving cavity to pierce the insulating covering of an insulated conductor received therein, and characterized in that when the electrical contacts are in the terminated position each contact area protrudes into one of the header receiving cavities such that a respective header pin introduced through one of the entrances is engaged by the contact area such that the header pin is caused to flex, further insertion of the header pin causing it to be received in one of the orifices, the header pin being urged against the contact area to provide an electrical connection therewith.

Claim 14

A two-part electrical connector including a first part comprising a first insulating housing having a chamber therein and a plurality of header pins mounted in the housing and extending into the chamber; and a second part comprising a second insulating housing, the housing having a conductor receiving cavity and an aperture through which a plurality of insulated conductors may be introduced into the conductor receiving cavity, a plurality of header receiving cavities, a plurality of entrances through which the header pins may be introduced into the header receiving cavities, a plurality of orifices, each orifice being in communication with one of the header receiving cavities, and a plurality of contact receiving openings communicating between the conductor receiving cavity and the header receiving cavities, the second housing further including a plurality of electrical contacts each associated with a respective one of the contact receiving openings characterized in that each electrical contact comprises an insulation piercing portion including one or more tines adapted to pierce the insulating covering of one of the insulated conductors and make an electrical connection with an electrical conductor therein, in that a contact area is adapted to engage and make an electrical connection with an associated header pin, in that the housing and the electrical contact being movable one with respect to the other between a partly inserted position in which the electrical contacts are partly inserted in the contact receiving openings with the one or more tines being clear of the conductor receiving cavity, and a terminated position in which the one or more tines protrude into the conductor receiving cavity to pierce the insulating covering of an insulated conductor received therein, the second insulating housing being receivable within the chamber of the first insulating housing with the header pins being introduced through the entrances and into the header receiving cavities, and in that when the electrical contacts are in the terminated position each contact area protrudes into one of the header receiving cavities such that a respective header pin introduced through one of the entrances is engaged by the contact area such that the header pin is caused to flex, further insertion of the header pin causing it to be received in one of the orifices, the header pin being urged against the contact area to provide an electrical connection therewith.

Claim 15

A two-part electrical connector including a first part comprising a first insulating housing having a chamber therein and a plurality of header pins mounted in the housing and extending into the chamber; and a second part comprising a second insulating housing, the housing having a conductor receiving cavity and an aperture through which a plurality of insulated conductors may be introduced into the conductor receiving cavity, a plurality of header receiving cavities, a plurality of entrances through which the header pins may be introduced into the header receiving cavities, a plurality of orifices, each orifice being in communication with one of the header receiving cavities, and a plurality of contact receiving openings communicating between the conductor receiving cavity and the header receiving cavities, the second housing further including a plurality of electrical contacts each associated with a respective one of the contact receiving openings characterized in that each electrical contact comprises an insulation piercing portion including one or more tines adapted to pierce the insulating covering of one of the insulated conductors and make an electrical connection with an electrical conductor therein, in that a contact area is adapted to engage and make an electrical connection with an associated header pin, in that the housing and the electrical contact being movable one with respect to the other between a partly inserted position in which the electrical contacts are partly inserted in the contact receiving openings with the one or more tines being clear of the conductor receiving cavity, and a terminated position in which the one or more tines protrude into the conductor receiving cavity to pierce the insulating covering of an insulated conductor received therein, the second insulating housing being receivable within the chamber of the first insulating housing with the header pins being introduced through the entrances and into the header receiving cavities, and in that when the electrical contacts are in the terminated position each contact area protrudes into one of the header receiving cavities such that a respective header pin introduced through one of the entrances is engaged by the contact area such that the header pin is caused to flex, further insertion of the header pin causing it to be received in one of the orifices, the header pin being urged against the contact area to provide an electrical connection therewith.

Claim 16

An electrical connector for making an electrical connection between an insulated conductor and a header pin having a free end and an intermediate portion, said connector comprising: an insulating housing having an insulated conductor receiving cavity; a contact element fixed within said housing and comprising a conductor contacting portion for making electrical connection with an insulated conductor received in said insulated conductor receiving cavity, and a contact area portion for making electrical connection with a header pin; means forming an entrance cavity in said housing through which a header pin may be inserted; and means forming an end cavity within said housing for receiving the free end of an inserted header pin; wherein said contact area portion of said contact element is located relative to said entrance cavity such that an inserted header pin, introduced through said entrance cavity, engages said contact area portion of said contact element and is caused to flex, further insertion of the header pin causing the free end of the header pin to be received in said end cavity, thereby urging the intermediate portion of the header pin against said contact area portion to provide electrical connection therewith.

Claim 17

An electrical connector for making an electrical connection between an insulated conductor and a header pin having a free end and an intermediate portion, said connector comprising: an insulating housing having an insulated conductor receiving cavity; a contact element fixed within said housing and comprising a conductor contacting portion for making electrical connection with an insulated conductor received in said insulated conductor receiving cavity, and a contact area portion for making electrical connection with a header pin; means forming an entrance cavity in said housing through which a header pin may be inserted; and means forming an end cavity within said housing for receiving the free end of an inserted header pin; wherein said contact area portion of said contact element is located relative to said entrance cavity such that an inserted header pin, introduced through said entrance cavity, engages said contact area portion of said contact element and is caused to flex, further insertion of the header pin causing the free end of the header pin to be received in said end cavity, thereby urging the intermediate portion of the header pin against said contact area portion to provide electrical connection therewith.

Claim 18

The electrical connector as claimed in claim 13, wherein the axis of said entrance cavity is offset from that of said end cavity such that, upon flexure of the header pin, the free end of the header pin is guided into said end cavity.

Claim 19

The electrical connector as claimed in claim 13, wherein said contact element has an inclined surface facing said entrance cavity to effect controlled flexure of the header pin.

Claim 20

The electrical connector as claimed in claim 13, wherein said contact element has a resilient cantilevered arm which flexes upon being engaged by an inserted header pin.

Claim 21

The electrical connector as claimed in claim 13, comprising means defining a recess in one side of said housing through which a contact element may be inserted to make contact with an inserted insulated conductor, said recess located between said entrance cavity and said end cavity.

Claim 22

The electrical connector as claimed in claim 13, wherein the header pin is of the type having a sloped surface at its free end, and said end cavity has wall means engageable by the sloped surface of an inserted header pin to effect a camming action between said wall means and the header pin sloped surface to controllably urge the intermediate portion of the header pin against said contact area portion of said contact element.

Claim 23

The electrical connector as claimed in claim 13, wherein said housing has a plurality of said conductor receiving cavities, a corresponding plurality of said entrance cavities, and a corresponding plurality of said end cavities, and said electrical connector further comprises: a corresponding plurality of said contact elements fixed in said housing; wherein the contact area portion of each said contact element is located relative to a corresponding one of said entrance cavities such that an inserted header pin, introduced through each said entrance cavity, engages the contact area portion of a corresponding one of said contact elements and is caused to flex, further insertion of the header pin causing the free end of the header pin to be received in a corresponding one of said end cavities, thereby urging the intermediate portion of the header pin against the contact area portion of the corresponding one of said contact elements to provide electrical connection therewith.