M1-x Nx TiAs1-a Pa O5 waveguides grown by liquid phase epitaxy and process of making same

Claim 2

A waveguide comprising an homogeneous film of M 1-x NxTiAs 1-a P a O 5 on a substrate of MTiAs 1- (a+b)P a+b O 5 wherein M and N are each independently potassium, rubidium, cesium or thallium; a is 0 to 1; b is greater than 0 and less than or equal to (1-a); (a+b) is greater than 0 and less than or equal to 1; and x is 0 to 1; said film is heteroepitaxial with respect to said substrate; and the refractive index of said film is greater than the refractive index of said substrate by at least about 0.001; provided that when M or N is rubidium, the concentration of rubidium in the film is equal to that in the substrate.

Claim 3

The waveguide of claim 1 wherein b is a maximum of about 0.3.

Claim 4

The waveguide of claim 1 wherein a is 0.

Claim 5

The waveguide of claim 1 wherein (a+b) is 1.

Claim 6

The waveguide of claim 1 wherein M and N are each potassium, rubidium, or thallium.

Claim 7

The waveguide of claim 5 wherein M and N are each potassium.

Claim 8

The waveguide of claim 6 wherein b is a maximum of 0.3.

Claim 9

The waveguide of claim 1 wherein the film comprises KTiOAs 1-a P a O 5 and the substrate comprises KTiPO 5 .

Claim 10

The waveguide of claim 8 wherein a is about 0.7.

Claim 11

The waveguide of claim 1 wherein the film is KTiAs 1-a P a O 5 and the substrate is KTiAs 1- (a+b) P a+b O 5 .

Claim 12

The waveguide of claim 10 wherein a is about 0.4 and b is about 0.3.

Claim 13

The waveguide of claim 1 wherein the film comprises KTiAsO 5 and the substrate comprises KTiAs 1- (a+b) P a+b O 5 .

Claim 14

The waveguide of claim 12 wherein a is 0 and b is about 0.2.

Claim 15

The waveguide of claim 1 or 6 wherein the refractive index of the film is greater than the refractive index of the substrate by an amount of from about 0.001 to about 0.06.

Claim 16

The waveguide of claim 14 wherein the refractive index of the film is greater than the refractive index of the substrate by an amount of from about 0.001 to about 0.03.

Claim 17

The waveguide of claim 1 wherein the thickness of the film is from about 0.5 to about 50 microns.

Claim 18

The waveguide of claim 16 wherein the thickness of the film is from about 3 to about 5 microns.

Claim 19

A process for the liquid phase epitaxial growth of a thin film of M 1-x N x TiAs 1-a P a O 5 on a substrate of MTiAs 1- (a+b) P a+b O 5 wherein M and N are each independently potassium, rubidium, cesium, or thallium; a is 0 to 1; b is greater than 0 and less than or equal to (1-a); (a+b) is greater than 0 and less than or equal to 1; and x is 0 to 1; and wherein said film is heteroepitaxial with respect to said substrate, and the refractive index of said film is greater than the refractive index of said substrate by at least about 0.001, provided that when M or N is rubidium, the concentration of rubidium in the film is equal to that in the substrate; comprising the steps of immersing substrate seed crystal into a supercooled melt of a suitable flux, withdrawing the seed crystal from the melt, and effecting cooling thereof, resulting in supersaturation of the flux solution on the seed and growth of a crystal film of M 1-x N x TiAs 1-a P a O 5 .

Claim 20

A process for the liquid phase epitaxial growth of a thin film of M 1-x N x TiAs 1-a P a O 5 on a substrate of MTiAs 1- (a+b) P a+b O 5 wherein M and N are each independently potassium, rubidium, cesium, or thallium; a is 0 to 1; b is greater than 0 and less than or equal to (1-a); (a+b) is greater than 0 and less than or equal to 1; and x is 0 to 1; and wherein said film is heteroepitaxial with respect to said substrate, and the refractive index of said film is greater than the refractive index of said substrate by at least about 0.001, provided that when M or N is rubidium, the concentration of rubidium in the film is equal to that in the substrate; comprising the steps of immersing substrate seed crystal into a supercooled melt of a suitable flux, withdrawing the seed crystal from the melt, and effecting cooling thereof, resulting in supersaturation of the flux solution on the seed and growth of a crystal film of M 1-x N x TiAs 1-a P a O 5 .

Claim 21

The process of claim 18 wherein the flux comprises a tungstate, phosphate, arsenate, molybdate, sulfate, halide or combination thereof which results in crystallization of M x-1 N x TiAs 1-a P a O 5 as the only stable solid phase.

Claim 22

The process of claim 19 wherein the flux comprises tungstate or phosphate/arsenate.

Claim 23

The process of claim 18 wherein said film is heteroepitaxial with respect to said substrate and the refractive index of said film is greater than the refractive index of said substrate by at least about 0.001.

Claim 24

The process of claim 18 wherein b is a maximum of about 0.3.

Claim 25

The process of claim 22 wherein the resulting film thickness is from about 3 to about 5 microns.

Claim 26

A waveguide prepared by the process of claim 18.

Claim 27

The waveguide of claim 24 wherein a is 1.

Claim 28

A process for producing an optical waveguide comprising: a) growing by liquid phase epitaxy a thin film of M 1-x N x TiAs 1-a P a O 5 on a substrate of MTiAs 1- (a+b) P a+b O 5 wherein M and N are each independently potassium, rubidium, cesium or thallium; a is 0 to 1; b is greater than 0 and less than or equal to (1-a); (a+b) is greater than 0 and less than or equal to 1; and x is 0 to 1; and wherein said film is heteroepitaxial with respect to said substrate, and the refractive index of said film is greater than the refractive index of said substrate by at least about 0.001, provided that when M or N is rubidium, the concentration of rubidium in the film is equal to that in the substrate; by immersing substrate seed crystal into a supercooled melt of a suitable flux, withdrawing the seed crystal from the melt, and effecting cooling thereof, resulting in supersaturation of the flux solution on the seed and growth of a crystal film of M 1-x N x TiAs 1-a P a O 5 ; and b) contacting the substrate and film of (a) with a molten salt or molten mixture of salts of at least one salt of rubidium, cesium, thallium, strontium, calcuim, zinc or barium at a temperature of from about 200° to about 600° C.

Claim 29

A process for producing an optical waveguide comprising: a) growing by liquid phase epitaxy a thin film of M 1-x N x TiAs 1-a P a O 5 on a substrate of MTiAs 1- (a+b) P a+b O 5 wherein M and N are each independently potassium, rubidium, cesium or thallium; a is 0 to 1; b is greater than 0 and less than or equal to (1-a); (a+b) is greater than 0 and less than or equal to 1; and x is 0 to 1; and wherein said film is heteroepitaxial with respect to said substrate, and the refractive index of said film is greater than the refractive index of said substrate by at least about 0.001, provided that when M or N is rubidium, the concentration of rubidium in the film is equal to that in the substrate; by immersing substrate seed crystal into a supercooled melt of a suitable flux, withdrawing the seed crystal from the melt, and effecting cooling thereof, resulting in supersaturation of the flux solution on the seed and growth of a crystal film of M 1-x N x TiAs 1-a P a O 5 ; and b) contacting the substrate and film of (a) with a molten salt or molten mixture of salts of at least one salt of rubidium, cesium, thallium, strontium, calcuim, zinc or barium at a temperature of from about 200° to about 600° C.

Claim 30

A waveguide prepared by the process of claim 26.