Crossflow recuperative heat exchanger

Claim 2

A recuperative heat exchanger for transferring heat from exhaust air to makeup air in an air handling system, said exchanger being in package form in which a number of rectangular laminations are stacked one on top of the other and together form a parallelepiped body in which each lamination consists of a flat part, preferably a plate, and a part to produce parallel flow channels, alternate laminations facing in the same direction and intermediate laminations facing in a direction 90° to the first direction, so that two channel systems crossing each other are formed, characterized in that the heat transfer rate through the exhaust air channels (16-21) while the makeup air is present in the makeup air channels (22-27) is such that, calculated from the inlet of the makeup air channels (22-27), the heat transfer rate for an exhaust air channel (16-21) increases with the distance from the inlet of the makeup air channels (22-27), and that each makeup air channel (22-27) has an increasing heat transfer rate along its extent from inlet to outlet.

Claim 3

A device as claimed in claim 1 characterized in that the heat transfer rate of each makeup air channel is dependent on the flow rate of the medium flowing through it.

Claim 4

A device as claimed in claim 1, characterized in that the transfer rate is dependent on the size of the contact surface in each channel, this being varied by means of elevations which have longitudinal extensions.

Claim 5

A device as claimed in claim 1, characterized in that the heat transfer rate is dependent on how much the flow of the through-flow medium deviates from laminar flow.

Claim 6

A recuperative heat exchanger for transferring heat from exhaust air to makeup air in an air handling system, said exchanger being in package form in which a number of rectangular laminations are stacked one on top of the other and together form a parallelepiped body in which each lamination consists of a flat part, preferably a plate, and a part to produce parallel flow channels, alternate laminations facing in the same direction and intermediate laminations facing in a direction 90° to the first direction, so that two channel systems crossing each other are formed, characterized in that the heat transfer rate through the exhaust air channels (16-21) while the makeup air is present in the makeup air channels (22-27) is such that, calculated from the inlet of the makeup air channels (22-27), the heat transfer rate for an exhaust air channel (16-21) increases with the distance from the inlet of the makeup air channels (22-27), and the heat transfer rate is dependent on the size of the contact surface in each channel, this being varied by means of elevations which have longitudinal extensions.

Claim 7

A recuperative heat exchanger for transferring heat from exhaust air to makeup air in an air handling system, said exchanger being in package form in which a number of rectangular laminations are stacked one on top of the other and together form a parallelepiped body in which each lamination consists of a flat part, preferably a plate, and a part to produce parallel flow channels, alternate laminations facing in the same direction and intermediate laminations facing in a direction 90° to the first direction, so that two channel systems crossing each other are formed, characterized in that the heat transfer rate through the exhaust air channels (16-21) while the makeup air is present in the makeup air channels (22-27) is such that, calculated from the inlet of the makeup air channels (22-27), the heat transfer rate for an exhaust air channel (16-21) increases with the distance from the inlet of the makeup air channels (22-27), and the heat transfer rate is dependent on the size of the contact surface in each channel, this being varied by means of elevations which have longitudinal extensions.

Claim 8

A device as claimed in claim 5 characterized in that the number of elevations (9, 10, 11) in a channel determines the heat transfer rate.

Claim 9

A device as claimed in claim 6 in which the bottom of each channel comprises thin sheet metal having said elevations projecting upwardly therefrom.

Claim 10

A device as claimed in claim 5 wherein the elevations in each of said exhaust air channels are of the same height.

Claim 11

A device as claimed in claim 5 wherein the elevations in each of said makeup air channels increases in the direction from the inlet to the outlet.

Claim 12

A device as claimed in claim 5 wherein the elevations in each channel are of similar shape.

Claim 13

A device as claimed in claim 5 wherein the elevations in each channel comprise elevations of diverse shape.

Claim 14

In a parallelepiped crossflow recuperative heat exchanger wherein a first plurality of layers of air conducting channels are arranged in a substantially right angular interleaved relationship with a second plurality of layers of air conducting channels to lie in heat transfer relationship therewith, said first plurality of layers of air conducting channels comprising a first intake face and a first discharge face, said second plurality of layers of air conducting channels comprising a second intake face and a second discharge face, the temperature of the air conducted through said first plurality of layers of air conducting channels being higher than the temperature of the air conducted through said second plurality of layers of air conducting channels, said heat transfer relationship resulting in an air temperature gradient across said first discharge face increasing in the direction from said second intake face towards said second discharge face, said temperature gradient at its lower end near the intersection of said second intake face and said first discharge face causing a loss of exchanger efficiency by generating a frost buildup in said first plurality of air conducting channels in the neighborhood of said intersection when the temperature of the air in said second conducting channels falls below the freezing point of moisture, the improvement comprising; means in at least one of said first plurality of layers of conducting channels for increasing the rate of heat transfer from said first air conducting channels to said second air conducting channels in a direction from said second intake face to said second discharge face whereby said temperature gradient across said first discharge face is narrowed thereby reducing the frost generating problem.

Claim 15

In a parallelepiped crossflow recuperative heat exchanger wherein a first plurality of layers of air conducting channels are arranged in a substantially right angular interleaved relationship with a second plurality of layers of air conducting channels to lie in heat transfer relationship therewith, said first plurality of layers of air conducting channels comprising a first intake face and a first discharge face, said second plurality of layers of air conducting channels comprising a second intake face and a second discharge face, the temperature of the air conducted through said first plurality of layers of air conducting channels being higher than the temperature of the air conducted through said second plurality of layers of air conducting channels, said heat transfer relationship resulting in an air temperature gradient across said first discharge face increasing in the direction from said second intake face towards said second discharge face, said temperature gradient at its lower end near the intersection of said second intake face and said first discharge face causing a loss of exchanger efficiency by generating a frost buildup in said first plurality of air conducting channels in the neighborhood of said intersection when the temperature of the air in said second conducting channels falls below the freezing point of moisture, the improvement comprising; means in at least one of said first plurality of layers of conducting channels for increasing the rate of heat transfer from said first air conducting channels to said second air conducting channels in a direction from said second intake face to said second discharge face whereby said temperature gradient across said first discharge face is narrowed thereby reducing the frost generating problem.

Claim 16

The combination of claim 12 wherein said means for increasing the rate of heat transfer comprises raised portions projecting into the air stream of selected air conducting channels of said first plurality of layers.

Claim 17

The combination of claim 13 wherein the heat transfer rate of said first air conducting channels is determined by the presence or absence of raised portions in the channels and the extent of the raised portion projection therein.

Claim 18

The combination of claim 14 wherein each said first plurality of layers of air conducting channels comprises a plurality of smooth bore conducting channels of a lesser heat transfer rate adjacent to said second intake face sequentially followed by heat conducting channels with projections of increasing extent in each channel in the direction of said second discharge face, the projections in each individual channel being of the same height.

Claim 19

The combination of claim 12 wherein said means for increasing the rate of heat transfer comprises raised portions projecting into the air stream of said air conducting channels of said second plurality of layers.

Claim 20

The combination of claim 16 wherein each of said air conducting channels of said second plurality of layers is provided with a smooth bore portion adjacent the second intake face followed by a series of projections of increasing height extending in the direction of said second discharge face.

Claim 21

The combination of claim 12 wherein the heat transfer rate of said first and second plurality of layers of heat conducting channels is at a minimum in the area adjacent said second intake face.

Claim 22

A heat exchanger comprising a number of rectangular laminations stacked one on top of the other and together forming a parallelepiped body in which each lamination comprises a flat sheet with spaced flanges forming a layer of flow channels, alternate laminations facing in the same direction and interminate laminations facing in a direction 90 degrees to the first direction, the lamination layers so stacked forming a crossflow, two path system wherein a heat emitting medium flowing in a first plurality of channels from a first inlet face to a first outlet face is placed in heat transfer relationship with a heat absorbing medium flowing in a second plurality of channels from a second inlet face to a second outlet face, means in said first plurality of channels for increasing the rate of heat transfer across a layer of first channels in the direction from said second inlet face to said second outlet face, and means in said second plurality of channels for increasing the rate of heat transfer along said second channels in the direction from said second inlet face to said second outlet face.

Claim 23

A heat exchanger comprising a number of rectangular laminations stacked one on top of the other and together forming a parallelepiped body in which each lamination comprises a flat sheet with spaced flanges forming a layer of flow channels, alternate laminations facing in the same direction and interminate laminations facing in a direction 90 degrees to the first direction, the lamination layers so stacked forming a crossflow, two path system wherein a heat emitting medium flowing in a first plurality of channels from a first inlet face to a first outlet face is placed in heat transfer relationship with a heat absorbing medium flowing in a second plurality of channels from a second inlet face to a second outlet face, means in said first plurality of channels for increasing the rate of heat transfer across a layer of first channels in the direction from said second inlet face to said second outlet face, and means in said second plurality of channels for increasing the rate of heat transfer along said second channels in the direction from said second inlet face to said second outlet face.