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US5035770A Expired / Lapsed US ⏱️ 0.0 years remaining

Methods of making surface relief gratings

Assignee: HP Inc
•
Filing: 1990-10-04
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Granted: 1991-07-30
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Expires: 2010-10-04
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Abstract

Abstract Photodetectors having low reflectivity triangular groove, surface relief gratings on homogenous material or one layer of a heterostructure. Preferably, the photodetector is a PIN photodiode in which the p-type layer is triangularly grooved. The surface relief gratings have an optical repeat distance greater than the wavelenth of light which impinges on the photodetector surface. Thus, zero order backward diffracted waves are not coupled into optical reflections which would thereby decrease the optical return loss (ORL). Furthermore, the surface relief gratings have minimum side-wall angles to limit reflection at the heterostructure interfaces from contributing to the ORL. The side-angles of the gratings are chosen to ensure that the angle of the higher order backward diffracted wave is greater than the capture angle of an optical receiver into which the photodetector is incorporated. The free-space depth of the grooves is a half-wavelength of the light impinging on the photodetector. Additionally, a novel ion milling technique is disclosed. This technique involves providing a rectangular groove grating initially etched by conventional chemical etching and photoresistive techniques and then ion milling at particular ion mill angles to obtain triangular groove surface relief gratings provided in accordance with this invention.

Inventors

  • 👤 David M. Braun

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-08 12:41
CPC Classifications
H; H10; H10F; H10F77/00; H10F77/10; H10F77/14; H10F77/148; G; G01; G01J; G01J1/00; G01J1/02; G01J1/04; G01J1/0407; G02; G02B; G02B5/00; G02B5/18; G02B5/1809; H10F30/00; H10F30/20; H10F30/21; H10F30/22; H10F30/223; H10F77/70; H10F77/703; G01J1/0204; G01J1/0209; Y; Y02; Y02E; Y02E10/00; Y02E10/50

Claims Analysis

Total Claims: 15
Claim 1
Independent Claim 83 words
A method of making low reflectivity triangular groove surface relief gratings on a material, the grooves having a substantially uniform repeat distance, the steps of the method comprising: etching the material surface to form rectangular grooves on the surface; and ion milling the material in a low pressure, ionizing plasma at a given energy and current density, the ion milling step being performed in a direction perpendicular to the rectangular grooves first at a milling angle α' then at a milling angle β'.
Claim 2
Independent Claim 83 words
A method of making low reflectivity triangular groove surface relief gratings on a material, the grooves having a substantially uniform repeat distance, the steps of the method comprising: etching the material surface to form rectangular grooves on the surface; and ion milling the material in a low pressure, ionizing plasma at a given energy and current density, the ion milling step being performed in a direction perpendicular to the rectangular grooves first at a milling angle α' then at a milling angle β'.
Claim 3
Dependent Claim 21 words
The method recited in claim 1 wherein the milling angles α' and β' are in a range of 15° to 45°.
Claim 4
Dependent Claim 20 words
The method recited in claim 2 wherein the range of milling angles α' and β' is from 25° to 35°.
Claim 5
Dependent Claim 31 words
The method recited in claim 3 wherein the material is elevated to a height less than approximately 10 centimeters above a platen to prevent removed material from redepositing on the surface.
Claim 6
Dependent Claim 28 words
The method recited in claim 1 wherein the ion milling step further comprises alternately tilting the material at the milling angles α' and β' in approximately three-minute increments.
Claim 7
Dependent Claim 19 words
The method recited in claim 5 wherein the total time of the ion milling step is approximately thirty minutes.
Claim 8
Dependent Claim 17 words
The method recited in claim 6 wherein the material is elevated approximately two centimeters above a platen.
Claim 9
Dependent Claim 18 words
The method recited in claim 7, further comprising the step of rotating the platen through an ionizing plasma.
Claim 10
Dependent Claim 29 words
The method recited in claim 8 wherein the material is offset from the center of the platen and the material faces opposite a direction of rotation of the platen.
Claim 11
Dependent Claim 20 words
The method recited in claim 9 wherein the platen is rotated at a speed less than 10 rotations per minute.
Claim 12
Dependent Claim 17 words
The method recited in claim 10 wherein the platen is rotated at approximately four rotations per minute.
Claim 13
Dependent Claim 26 words
The method recited in claim 11 wherein the ion milling step forms triangular grooves having side-angles approximately 10° less than the milling angles α' and β'.
Claim 14
Dependent Claim 26 words
The method recited in claim 12 wherein the ion milling step forms triangular grooves having side-angles approximately 5° less than the milling angles α' and β'.
Claim 15
Dependent Claim 32 words
The method recited in claim 13 wherein the triangular groove surface relief gratings have an optimum uniform metric repeat distance, Λ, in nanometers satisfying the following relationship: Λ=750+700 (ctn α'+ctn β40 )

References Cited (Backward Citations)

US4405405A Cited
US4241109A Cited
US4357204A Cited
JPS6088482A Cited
US4670093A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-07-29 1995-01-28 1995-07-30 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-07-29 1999-01-28 1999-07-30 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-07-29 2003-01-28 2003-07-30 $7700.00 Window Closed / Lapsed

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