Protective helmet and liner

Claim 2

For use in a protective helmet having an interior surface, portions of the interior surface having pad structures having outer surfaces spaced from the interior surface of the helmet and disposed thereon in a spaced relationship, and other portions of the interior surface being exposed in the spaces between the pad structures, a replaceable, removable liner comprising: at least one sheet of sound deadening material having a peripheral surface conforming to, and fitting within, the spaces between the pad structures; and the at least one sheet of material having an upper and a lower surface, the lower surface being disposed adjacent the interior surface of the helmet, the upper surface being spaced from the interior surface of the helmet, the upper surface of the at least one sheet of material being spaced a smaller distance from the interior surface of the helmet than the outer surfaces of the pad structures, whereby the liner may be inserted in the helmet and reduce the transmission of sound within the helmet.

Claim 3

The liner of claim 1, wherein the sound deadening material is a plastic material.

Claim 4

The liner of claim 2, wherein the plastic material is a plastic foam material.

Claim 5

The liner of claim 3, wherein the plastic foam material is a closed cell plastic foam material.

Claim 6

The liner of claim 4, wherein the closed cell plastic foam material is cross-linked polyethylene.

Claim 7

The liner of claim 1, wherein the at least one sheet of sound deadening material has a plurality of raised projections on its upper surface.

Claim 8

The liner of claim 6, wherein each projection is spaced from adjacent projections and separated therefrom by a portion of the at least one sheet having a reduced thickness, and the sheet of material may be flexed and bent along the reduced thickness portions of the sheet, whereby the liner readily conforms to, and fits within, the spaces between the pad structures.

Claim 9

The liner of claim 7 wherein the liner is formed of a single, integral sheet of sound deadening material.

Claim 10

The liner of claim 1, wherein the at least one sheet of sound deadening material includes at least one positioning member extending outwardly from the peripheral surface, the at least one positioning member being disposed between some of the pad structures to position the liner within the protective helmet.

Claim 11

The liner of claim 9, wherein there are three peripheral positioning members.

Claim 12

A protective helmet, comprising: a helmet shell having an interior surface, portions of the interior surface having pad structures having outer surfaces spaced from the interior surface of the helmet shell and disposed thereon in a spaced relationship, other portions of the interior surface being exposed in the spaces between the pad structure; a replaceable, removable liner for the helmet shell, the liner including at least one sheet of sound deadening material having a peripheral surface conforming to, and fitting within, the spaces between the pad structures; and the at least one sheet of material having an upper and a lower surface, the lower surface being disposed adjacent the interior surface of the helmet shell, the upper surface being spaced from the interior surface of the helmet shell, the upper surface of the at least one sheet of material being spaced a smaller distance from the interior surface of the helmet shell than the outer surfaces of the pad structures, whereby the liner may be inserted in the helmet shell and reduce the transmission of sound within the helmet shell.

Claim 13

A protective helmet, comprising: a helmet shell having an interior surface, portions of the interior surface having pad structures having outer surfaces spaced from the interior surface of the helmet shell and disposed thereon in a spaced relationship, other portions of the interior surface being exposed in the spaces between the pad structure; a replaceable, removable liner for the helmet shell, the liner including at least one sheet of sound deadening material having a peripheral surface conforming to, and fitting within, the spaces between the pad structures; and the at least one sheet of material having an upper and a lower surface, the lower surface being disposed adjacent the interior surface of the helmet shell, the upper surface being spaced from the interior surface of the helmet shell, the upper surface of the at least one sheet of material being spaced a smaller distance from the interior surface of the helmet shell than the outer surfaces of the pad structures, whereby the liner may be inserted in the helmet shell and reduce the transmission of sound within the helmet shell.

Claim 14

The protective helmet of claim 11, wherein the sound deadening material is a plastic material.

Claim 15

The protective helmet of claim 12, wherein the plastic material is a plastic foam material.

Claim 16

The protective helmet of claim 13, wherein the plastic foam material is a closed cell plastic foam material.

Claim 17

The protective helmet of claim 14, wherein the closed cell plastic foam material is cross-linked polyethylene.

Claim 18

The protective helmet of claim 11, wherein the at least one sheet of sound deadening material has a plurality of raised projections on its upper surface.

Claim 19

The protective helmet of claim 16, wherein each projection is spaced from adjacent projections and separated therefrom by a portion of the at least one sheet having a reduced thickness, and the sheet of material may be flexed and bent along the reduced thickness portions of the sheet, whereby the liner readily conforms to, and fits within, the spaces between the pad structures.

Claim 20

The protective helmet of claim 17 wherein the liner is formed of a single, integral sheet of sound deadening material.

Claim 21

The protective helmet of claim 11, wherein the at least one sheet of sound deadening material includes at least one positioning member extending outwardly from the peripheral surface, the at least one positioning member adapted to be disposed between some of the pad structures to position the liner within the protective helmet.

Claim 22

The protective helmet of claim 19, wherein there are three peripheral positioning members.