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US5034092A Expired / Lapsed US ⏱️ 0.0 years remaining

Plasma etching of semiconductor substrates

Assignee: NXP USA Inc
•
Filing: 1990-10-09
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Granted: 1991-07-23
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Expires: 2010-10-09
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Abstract

Abstract A method for plasma etching semiconductor materials using silicon tetrachloride and boron trichloride is provided. Less etch damage, a greater degree of anisotropy and a more controlled etch is provided by exposing a III-V compound semiconductor to the novel gas mixture.

Inventors

  • 👤 Michael S. Lebby
  • 👤 Stephen P. Rogers

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-10-25 23:46
CPC Classifications
H; H01; H01S; H01S5/00; H01S5/10; H01S5/18; H01S5/183; H01S5/18344; H10; H10H; H10H20/00; H10H20/01; H10H20/011; H10H20/013; H10P; H10P50/00; H10P50/20; H10P50/24; H10P50/246; H01S5/20; H01S5/2054; H01S5/2081

Claims Analysis

Total Claims: 27
Claim 1
Independent Claim 32 words
A method for etching a semiconductor substrate comprising: placing the semiconductor substrate in a plasma reactor; and exposing the semiconductor substrate to a plasma consisting essentially of boron trichloride and silicon tetrachloride.
Claim 2
Independent Claim 32 words
A method for etching a semiconductor substrate comprising: placing the semiconductor substrate in a plasma reactor; and exposing the semiconductor substrate to a plasma consisting essentially of boron trichloride and silicon tetrachloride.
Claim 3
Independent Claim 45 words
A method for etching a semiconductor III-V compound substrate comprising: placing the semiconductor III-V compound substrate in a plasma reactor; exposing the semiconductor III-V compound substrate to a plasma of at least boron trichloride and silicon tetrachloride; and etching multiple layers of III-V compound materials.
Claim 4
Independent Claim 45 words
A method for etching a semiconductor III-V compound substrate comprising: placing the semiconductor III-V compound substrate in a plasma reactor; exposing the semiconductor III-V compound substrate to a plasma of at least boron trichloride and silicon tetrachloride; and etching multiple layers of III-V compound materials.
Claim 5
Dependent Claim 19 words
The method of claim 2 further including etching multiple layers of gallium arsenide, aluminum arsenide, and indium gallium arsenide.
Claim 6
Independent Claim 50 words
A method for etching a semiconductor III-V compound substrate comprising: placing the semiconductor III-V compound substrate to a plasma reactor; exposing the semiconductor III-V compound substrate to a plasma of at least boron trichloride and silicon tetrachloride; and etching the semiconductor III-V compound substrate in a reactive ion etch system.
Claim 7
Independent Claim 50 words
A method for etching a semiconductor III-V compound substrate comprising: placing the semiconductor III-V compound substrate to a plasma reactor; exposing the semiconductor III-V compound substrate to a plasma of at least boron trichloride and silicon tetrachloride; and etching the semiconductor III-V compound substrate in a reactive ion etch system.
Claim 8
Dependent Claim 22 words
The method of claim 4 further including maintaining pressure in the plasma reactor in a range of 5 millitorr to 40 millitorr.
Claim 9
Dependent Claim 14 words
The method of claim 5 further including adjusting the pressure to substantially 10 millitorr.
Claim 10
Dependent Claim 30 words
The method of claim 4 further including maintaining a power density on the semiconductor substrate in a range of 0.5 watts per centimeter squared to 5 watts per centimeter squared.
Claim 11
Dependent Claim 18 words
The method of claim 7 further including adjusting the power density to substantially 1.5 watts per centimeter squared.
Claim 12
Dependent Claim 30 words
The method of claim 4 further including maintaining a percent by volume of gases comprising 20 to 90 percent of silicon tetrachloride and 10 to 90 percent of boron trichloride.
Claim 13
Dependent Claim 15 words
The method of claim 9 further including using a nonreactive gas for balancing the gases.
Claim 14
Dependent Claim 24 words
The method of claim 9 further including adjusting percent volume of silicon tetrachloride substantially to 50 percent and boron trichloride substantially to 50 percent.
Claim 15
Independent Claim 29 words
A method for etching VCSEL lasers comprising the following steps: defining a masking layer; and exposing the defined area to a gaseous plasma comprising boron trichloride and silicon tetrachloride.
Claim 16
Independent Claim 29 words
A method for etching VCSEL lasers comprising the following steps: defining a masking layer; and exposing the defined area to a gaseous plasma comprising boron trichloride and silicon tetrachloride.
Claim 17
Dependent Claim 12 words
The method of claim 12 further including using a metal masking structure.
Claim 18
Dependent Claim 12 words
The method of claim 12 further including using a dielectric masking structure.
Claim 19
Dependent Claim 13 words
The method of claim 12 further including using a polymeric photoresist masking structure.
Claim 20
Independent Claim 21 words
A method for improving VCSEL performance comprising: etching the VCSEL laser by a gaseous plasma comprising boron trichloride and silicon tetrachloride.
Claim 21
Independent Claim 21 words
A method for improving VCSEL performance comprising: etching the VCSEL laser by a gaseous plasma comprising boron trichloride and silicon tetrachloride.
Claim 22
Independent Claim 44 words
A method for providing improved performance of a surface emitting laser by creating less damage comprising the steps of: defining the surface emitting laser by a masking structure; and etching the structure by exposing it to a plasma comprising boron trichloride and silicon tetrachloride.
Claim 23
Independent Claim 44 words
A method for providing improved performance of a surface emitting laser by creating less damage comprising the steps of: defining the surface emitting laser by a masking structure; and etching the structure by exposing it to a plasma comprising boron trichloride and silicon tetrachloride.
Claim 24
Independent Claim 36 words
A method for anisotropically etching vertical cavity surface emitting laser comprising: defining the surface emitting laser by a masking structure; and etching the structure by exposing it to a plasma comprising boron trichloride and silicon tetrachloride.
Claim 25
Independent Claim 36 words
A method for anisotropically etching vertical cavity surface emitting laser comprising: defining the surface emitting laser by a masking structure; and etching the structure by exposing it to a plasma comprising boron trichloride and silicon tetrachloride.
Claim 26
Dependent Claim 15 words
The method of claim 18 wherein the anisotropy is improved by depositing a side-wall film.
Claim 27
Dependent Claim 22 words
The method of claim 1 further including using a nonreactive gas injected into the plasma for balancing gases used in the plasma.

References Cited (Backward Citations)

US4592800A Cited
JPS61166131A Cited
JPS6348827A Cited
JPS6369988A Cited
JPS6376437A Cited
JPS63278338A Cited
US4855160A Cited
US4873176A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-07-22 1995-01-21 1995-07-23 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-07-22 1999-01-21 1999-07-23 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-07-22 2003-01-21 2003-07-23 $7700.00 Window Closed / Lapsed

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