Brake system for automotive vehicles and brake force booster therefor

Claim 2

A brake system for an automotive vehicle including a vacuum brake force booster operatively connected between a brake pedal and a master brake cylinder, wheel brake cylinders in communication with the master brake cylinder, sensors associated with wheels, a vacuum source, a master electromagnetic valve and a central electronic control unit, said central control unit supplying at least one switching signal to the master electromagnetic valve in response to signals received from the wheel sensors, said brake force booster comprising at least two working chambers including a modulator chamber and a booster chamber, a first diaphragm plate separating the modulator chamber from the booster chamber, a simulator chamber in communication with the vacuum source, an auxiliary diaphragm plate separating the simulator chamber from the booster chamber, a simulator housing fixed to the auxiliary diaphragm plate, a control valve operable by the brake pedal and a pedal rod absorbing the brake pedal force which is supported on the simulator housing by a spring, said modulator chamber being in selective communication with the vacuum source and the atmosphere via the master electromagnetic valve as determined by the central control unit, said booster chamber being capable of being vented from the atmosphere via the pedal-operated control valve to generate a braking force in proportion to the brake pedal force, said first diaphragm plate generating the braking force and being disposed in a manner freely displaceable away from the simulator housing, said pedal-operated control valve having a brake releasing position establishing a pressure medium connection between the simulator chamber and the booster chamber, and wherein the simulator housing comprises a cup and an annular lid having an axial extension which is guided through an exterior housing wall of the brake force booster.

Claim 3

A brake system according to claim 1, wherein the annular lid of the simulator housing comprises a lid ring having a hole therein fixed to a rim of the cup, and wherein the axial extension comprises a sleeve which encloses the hole and, is sealingly guided through the housing wall, said wall being a rear housing wall of the brake force booster.

Claim 4

A brake system according to claim 1, wherein the brake force booster additionally comprises bolts holding the brake force booster onto the firewall of the automotive vehicle, said bolts having heads upon which the simulator housing is supported.

Claim 5

A brake system according to claim 1, wherein the auxiliary diaphragm plate is fixed to a side wall of the simulator housing at the level of the cup bottom and wherein the brake force booster additionally comprises transverse bores in the wall of the simulator housing forming a pressure medium connection between the simulator chamber and the constant pressure chamber.

Claim 6

A brake system according to claim 1, wherein the brake force booster additionally comprises a constant pressure chamber and a control chamber disposed within the simulator housing, respectively, and a movable wall fixed to a control housing of the control valve which divides the two chambers, the constant pressure chamber being located between a bottom portion of the cup and one side of the movable wall and the control chamber being located on an opposite side of the movable wall.

Claim 7

A brake system according to claim 5, wherein the movable wall separating the two chambers from one another includes a rolling diaphragm.

Claim 8

A brake system according to claim 5, wherein the brake force booster additionally comprises one or more longitudinal channels provided in a side wall of the simulator housing through which the control chamber is in communication with the booster chamber.

Claim 9

A brake system for an automotive vehicle including a vacuum brake force booster operatively connected between a brake pedal and a master brake cylinder, wheel brake cylinders in communication with the master brake cylinder, sensors associated with wheels, a vacuum source, a master electromagnetic valve and a central electronic control unit, said central control unit supplying at least one switching signal to the master electromagnetic valve in response to signals received from the wheel sensors, said brake force booster comprising at least two working chambers including a modulator chamber and a booster chamber, a first diaphragm plate separating the modulator chamber from the booster chamber, a simulator chamber in communication with the vacuum source, an auxiliary diaphragm plate separating the simulator chamber from the booster chamber, a simulator housing fixed to the auxiliary diaphragm plate, a control valve operable by the brake pedal and a pedal rod absorbing the brake pedal force which is supported on the simulator housing by a spring, said modulator chamber being in selective communication with the vacuum source and the atmosphere via the master electromagnetic valve as determined by the central control unit, said booster chamber being capable of being vented from the atmosphere via the pedal-operated control valve to generate a braking force in proportion to the brake pedal force, said first diaphragm plate generating the braking force and being disposed in a manner freely displaceable away from the simulator housing, said pedal-operated control valve having a brake releasing position establishing a pressure medium connection between the simulator chamber and the booster chamber, wherein the simulator chamber is capable of being vented, and wherein the brake force booster additionally comprises an electromagnetically operated 4-way/2-position valve establishing a communication between an outer port of the simulator chamber and the vacuum source in the resting position of the valve, the outer port of the simulator chamber being blocked and an outer port of the booster chamber being connected to the atmosphere in the energized position of the valve.

Claim 10

A brake system for an automotive vehicle including a vacuum brake force booster operatively connected between a brake pedal and a master brake cylinder, wheel brake cylinders in communication with the master brake cylinder, sensors associated with wheels, a vacuum source, a master electromagnetic valve and a central electronic control unit, said central control unit supplying at least one switching signal to the master electromagnetic valve in response to signals received from the wheel sensors, said brake force booster comprising at least two working chambers including a modulator chamber and a booster chamber, a first diaphragm plate separating the modulator chamber from the booster chamber, a simulator chamber in communication with the vacuum source, an auxiliary diaphragm plate separating the simulator chamber from the booster chamber, a simulator housing fixed to the auxiliary diaphragm plate, a control valve operable by the brake pedal and a pedal rod absorbing the brake pedal force which is supported on the simulator housing by a spring, said modulator chamber being in selective communication with the vacuum source and the atmosphere via the master electromagnetic valve as determined by the central control unit, said booster chamber being capable of being vented from the atmosphere via the pedal-operated control valve to generate a braking force in proportion to the brake pedal force, said first diaphragm plate generating the braking force and being disposed in a manner freely displaceable away from the simulator housing, said pedal-operated control valve having a brake releasing position establishing a pressure medium connection between the simulator chamber and the booster chamber, wherein the simulator chamber is capable of being vented, and wherein the brake force booster additionally comprises an electromagnetically operated 4-way/2-position valve establishing a communication between an outer port of the simulator chamber and the vacuum source in the resting position of the valve, the outer port of the simulator chamber being blocked and an outer port of the booster chamber being connected to the atmosphere in the energized position of the valve.

Claim 11

A brake system for an automotive vehicle including a vacuum brake force booster operatively connected between a brake pedal and a master brake cylinder, wheel brake cylinders in communication with the master brake cylinder, sensors associated with wheels, a vacuum source, a master electromagnetic valve and a central electronic control unit, said central control unit supplying at least one switching signal to the master electromagnetic valve in response to signals received from the wheel sensors, said brake force booster comprising at least two working chambers including a modulator chamber and a booster chamber, a first diaphragm plate separating the modulator chamber from the booster chamber, a simulator chamber in communication with the vacuum source, an auxiliary diaphragm plate separating the simulator chamber from the booster chamber, a simulator housing fixed to the auxiliary diaphragm plate, a control valve operable by the brake pedal and a pedal rod absorbing the brake pedal force which is supported on the simulator housing by a spring, said modulator chamber being in selective communication with the vacuum source and the atmosphere via the master electromagnetic valve as determined by the central control unit, said booster chamber being capable of being vented from the atmosphere via the pedal-operated control valve to generate a braking force in proportion to the brake pedal force, said first diaphragm plate generating the braking force and being disposed in a manner freely displaceable away from the simulator housing, said pedal-operated control valve having a brake releasing position establishing a pressure medium connection between the simulator chamber and the booster chamber, wherein the simulator chamber is capable of being vented, and additionally comprising a micro-switch capable of detecting movement of the brake pedal.

Claim 12

A brake system for an automotive vehicle including a vacuum brake force booster operatively connected between a brake pedal and a master brake cylinder, wheel brake cylinders in communication with the master brake cylinder, sensors associated with wheels, a vacuum source, a master electromagnetic valve and a central electronic control unit, said central control unit supplying at least one switching signal to the master electromagnetic valve in response to signals received from the wheel sensors, said brake force booster comprising at least two working chambers including a modulator chamber and a booster chamber, a first diaphragm plate separating the modulator chamber from the booster chamber, a simulator chamber in communication with the vacuum source, an auxiliary diaphragm plate separating the simulator chamber from the booster chamber, a simulator housing fixed to the auxiliary diaphragm plate, a control valve operable by the brake pedal and a pedal rod absorbing the brake pedal force which is supported on the simulator housing by a spring, said modulator chamber being in selective communication with the vacuum source and the atmosphere via the master electromagnetic valve as determined by the central control unit, said booster chamber being capable of being vented from the atmosphere via the pedal-operated control valve to generate a braking force in proportion to the brake pedal force, said first diaphragm plate generating the braking force and being disposed in a manner freely displaceable away from the simulator housing, said pedal-operated control valve having a brake releasing position establishing a pressure medium connection between the simulator chamber and the booster chamber, wherein the simulator chamber is capable of being vented, and additionally comprising a micro-switch capable of detecting movement of the brake pedal.

Claim 13

A brake system according to claim 9, wherein the micro-switch registers movement of a housing of the control relative to the simulator housing.