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US5030524A Expired / Lapsed US ⏱️ 0.0 years remaining

Battery cell stack having extended life

Assignee: The AT&T MVPD Group LLC
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Filing: 1989-01-19
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Granted: 1991-07-09
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Expires: 2009-01-19
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Abstract

Abstract A deformable element is placed between the active plate sets of a storage battery to accommodate, by permanent compressive deformation, the swelling that occurs in the positive electrode of the plate set during extended cycling of the storage battery. The plate sets are normally supported on a core under axial compressive loading, and the swelling would otherwise deform or place a strain on the electrode connector leads, which could cause them to fail by shorting. The deformable element, preferably a modified polypropylene screen that permits the release of gas from the electrode and also is deformable in the direction perpendicular to the screen, compressively deforms to absorb the gradually increasing swelling of the positive electrode. The loading on the electrode connectors is thereby avoided or minimized, removing a major potential cause of failure.

Inventors

  • 👤 Steven J. Stadnick
  • 👤 Howard H. Rogers

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-09 08:54
CPC Classifications
H; H01; H01M; H01M10/00; H01M10/34; H01M10/345; Y; Y02; Y02E; Y02E60/00; Y02E60/10

Claims Analysis

Total Claims: 10
Claim 1
Independent Claim 114 words
An electrical storage cell having an extended life under conditions of repeated cycling between charged and discharged states, comprising: a plurality of active plate sets, each plate set including a nickel positive electrode, a hydrogen negative electrode and a separator between the positive electrode and the negative electrode; a core upon which the plate sets are supported under axial compressive loading; a deformable nonmetallic screen disposed between each of the plate sets on the core, the screen being compressively deformable to accommodate the permanent swelling in each of the plate sets that occur during extended cycling of the cell; and a pressure vessel that contains the plate sets, the core, and the deformable screen.
Claim 2
Dependent Claim 114 words
An electrical storage cell having an extended life under conditions of repeated cycling between charged and discharged states, comprising: a plurality of active plate sets, each plate set including a nickel positive electrode, a hydrogen negative electrode and a separator between the positive electrode and the negative electrode; a core upon which the plate sets are supported under axial compressive loading; a deformable nonmetallic screen disposed between each of the plate sets on the core, the screen being compressively deformable to accommodate the permanent swelling in each of the plate sets that occur during extended cycling of the cell; and a pressure vessel that contains the plate sets, the core, and the deformable screen.
Claim 3
Dependent Claim 14 words
The storage cell of claim 1, wherein the deformable screen is a polypropylene screen.
Claim 4
Dependent Claim 24 words
The storage cell of claim 1, wherein the deformable screen is a polypropylene screen having from about 30 to about 40 percent open area.
Claim 5
Dependent Claim 108 words
An electrical storage cell having an extended life under conditions of repeated cycling between charged and discharged states, comprising: a plurality of active plate sets, each plate set including a positive electrode, a negative electrode, and a separator between the positive electrode and the negative electrode; a support upon which the plate sets are supported in a face-to-face relationship, under axial compressive loading; and accommodation means for accommodating deformation disposed between at least some of the plate sets on the core, said accommodation means including a nonmetallic screen that is deformable to accommodate the permanent expansion in the plate sets that occurs during extended cycling of the cell.
Claim 6
Dependent Claim 108 words
An electrical storage cell having an extended life under conditions of repeated cycling between charged and discharged states, comprising: a plurality of active plate sets, each plate set including a positive electrode, a negative electrode, and a separator between the positive electrode and the negative electrode; a support upon which the plate sets are supported in a face-to-face relationship, under axial compressive loading; and accommodation means for accommodating deformation disposed between at least some of the plate sets on the core, said accommodation means including a nonmetallic screen that is deformable to accommodate the permanent expansion in the plate sets that occurs during extended cycling of the cell.
Claim 7
Dependent Claim 14 words
The storage cell of claim 4, wherein the deformable screen is a polypropylene screen.
Claim 8
Dependent Claim 76 words
A plate set stack used in an electrical storage cell, comprising: a plurality of active plate sets, each plate set including a positive electrode, a negative electrode, and a separator between the positive electrode and the negative electrode; and a deformable nonmetallic screen disposed between at least some of the plate sets, the screen being compressively deformable to accommodate the permanent swelling in each of the plate sets that occurs during extended cycling of the cell.
Claim 9
Dependent Claim 76 words
A plate set stack used in an electrical storage cell, comprising: a plurality of active plate sets, each plate set including a positive electrode, a negative electrode, and a separator between the positive electrode and the negative electrode; and a deformable nonmetallic screen disposed between at least some of the plate sets, the screen being compressively deformable to accommodate the permanent swelling in each of the plate sets that occurs during extended cycling of the cell.
Claim 10
Dependent Claim 15 words
The plate set stack of claim 6, wherein the deformable screen is a polypropylene screen.

References Cited (Backward Citations)

US2906805A Cited
DE2448068A1 Cited
JPS55119343A Cited
US4477540A Cited
US4683178A Cited
US4820597A Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
3.5 Years (Year 4) 1994-07-08 1995-01-07 1995-07-09 $2000.00 Window Closed / Lapsed
7.5 Years (Year 8) 1998-07-08 1999-01-07 1999-07-09 $3760.00 Window Closed / Lapsed
11.5 Years (Year 12) 2002-07-08 2003-01-07 2003-07-09 $7700.00 Window Closed / Lapsed

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