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US5030523A Expired / Lapsed US ⏱️ 0.0 years remaining

Electrochemical cell manufacture

Assignee: Nexeon Ltd
•
Filing: 1989-12-13
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Granted: 1991-07-09
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Expires: 2009-12-13
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Abstract

Abstract A secondary electrochemical cell is made by (i) assembling a solid state electrochemical cell having an anode containing an alkali metal such as lithium as active anode material; a solid alkali metal ion conducting electrolyte, for example a polymer electrolyte comprising a complex of a solid polymer (e.g. poly(ethylene oxide)) and an alkali metal salt (e.g. LiClO 4 ), which polymer is capable of forming donor-acceptor type bonds with alkali metal ions; and a cathode containing manganese (IV) oxide as active cathode material; and (ii) discharging the cell under conditions, e.g. of elevated temperature, such that the cathode material is transformed in situ into a rechargeable cathode material which may, for example be LiMn 2 O 4 .

Inventors

  • 👤 Robin J. Neat
  • 👤 Raymond J. Powell

Bibliographic Details

Application Number —
Jurisdiction US
Data Source google_patents
Last Synchronized 2026-11-06 15:01
CPC Classifications
H; H01; H01M; H01M10/00; H01M10/05; H01M10/056; H01M10/0564; H01M10/0565; H01M10/42; H01M4/00; H01M4/02; H01M4/13; H01M4/131; H01M4/36; H01M4/48; H01M4/485; H01M4/50; H01M4/505; Y; Y02; Y02E; Y02E60/00; Y02E60/10; Y10; Y10T; Y10T29/00; Y10T29/49; Y10T29/49002; Y10T29/49108

Claims Analysis

Total Claims: 14
Claim 1
Independent Claim 91 words
A method of making a secondary electrochemical cell comprising (i) assembling a solid state electrochemical cell having an anode containing an alkali metal as active anode material, a solid alkali metal ion conducting electrolyte, and a cathode containing manganese (IV) oxide as active cathode material; and (ii) discharging the cell under conditions of elevated temperature in the range of 100° C. to 150° C. such that the cathode material is transformed in situ into a rechargeable cathode material comprising the spinel compound MMn 2 O 4 where M is alkali metal.
Claim 2
Independent Claim 91 words
A method of making a secondary electrochemical cell comprising (i) assembling a solid state electrochemical cell having an anode containing an alkali metal as active anode material, a solid alkali metal ion conducting electrolyte, and a cathode containing manganese (IV) oxide as active cathode material; and (ii) discharging the cell under conditions of elevated temperature in the range of 100° C. to 150° C. such that the cathode material is transformed in situ into a rechargeable cathode material comprising the spinel compound MMn 2 O 4 where M is alkali metal.
Claim 3
Dependent Claim 42 words
A method according to claim 1 wherein the electrolyte comprises a complex of a solid polymer and an alkali metal salt, which polymer is capable of forming donor-acceptor type bonds with alkali metal ions and is capable of conducting alkali metal ions.
Claim 4
Dependent Claim 22 words
A method according to claim 2 wherein the complex is a complex of a plastic macromolecular material and an alkali metal salt.
Claim 5
Dependent Claim 27 words
A method according to claim 1 wherein the cathode is constructed as a composite structure comprising manganese(IV) oxide and solid alkali metal ion conducting polymer electrolyte material.
Claim 6
Independent Claim 101 words
A method of making a secondary electrochemical cell comprising (i) assembling a solid state electrochemical cell having an anode containing lithium as active anode material, an electrolyte comprising a complex of poly(ethylene oxide) and a lithium salt, and a composite cathode comprising manganese (IV) oxide, electrolyte material comprising a complex of poly(ethylene oxide) and a lithium salt, and an electronically conducting phase; (ii) discharging the cell under conditions of elevated temperature in the range of 100° C. to 150° C. to convert the manganese (IV) oxide to LiMn 2 O 4 having a spinel structure; and (iii) then recharging the cell.
Claim 7
Independent Claim 101 words
A method of making a secondary electrochemical cell comprising (i) assembling a solid state electrochemical cell having an anode containing lithium as active anode material, an electrolyte comprising a complex of poly(ethylene oxide) and a lithium salt, and a composite cathode comprising manganese (IV) oxide, electrolyte material comprising a complex of poly(ethylene oxide) and a lithium salt, and an electronically conducting phase; (ii) discharging the cell under conditions of elevated temperature in the range of 100° C. to 150° C. to convert the manganese (IV) oxide to LiMn 2 O 4 having a spinel structure; and (iii) then recharging the cell.
Claim 8
Independent Claim 78 words
A method of making a secondary electrochemical cell comprising (i) assembling a solid state electrochemical cell having an anode containing an alkali metal as active anode material, a solid alkali metal ion conducting electrolyte, and a cathode containing manganese (IV) oxide as active cathode material; and (ii) discharging the cell under conditions of elevated temperature in the range of 100° C. to 150° C. such that the cathode material is transformed in situ into a rechargeable cathode material.
Claim 9
Independent Claim 78 words
A method of making a secondary electrochemical cell comprising (i) assembling a solid state electrochemical cell having an anode containing an alkali metal as active anode material, a solid alkali metal ion conducting electrolyte, and a cathode containing manganese (IV) oxide as active cathode material; and (ii) discharging the cell under conditions of elevated temperature in the range of 100° C. to 150° C. such that the cathode material is transformed in situ into a rechargeable cathode material.
Claim 10
Dependent Claim 41 words
A method according to claim 6 wherein the electrolyte comprises a complex of a solid polymer and alkali metal salt, which polymer is capable of forming donor-acceptor type bonds with alkali metal ions and is capable of conducting alkali metal ions.
Claim 11
Dependent Claim 22 words
A method according to claim 7 wherein the complex is a complex of a plastic macromolecular material and an alkali metal salt.
Claim 12
Dependent Claim 28 words
A method according to claim 6 wherein the cathode is constructed as a composite structure comprising manganese (IV) oxide and solid alkali metal ion conducting polymer electrolyte material.
Claim 13
Independent Claim 97 words
A method of making a secondary electrochemical cell comprising (i) assembling a solid state electrochemical cell having an anode containing lithium as active anode material, an electrolyte comprising a complex of poly(ethylene oxide) and a lithium salt, and a composite cathode comprising manganese (IV) oxide, electrolyte material comprising a complex of poly(ethylene oxide) and a lithium salt, and an electronically conducting phase; (ii) discharging the cell under conditions of elevated temperature in the range of 100° C. to 150° C. to convert the manganese (IV) oxide into a second manganese compound; and (iii) then recharging the cell.
Claim 14
Independent Claim 97 words
A method of making a secondary electrochemical cell comprising (i) assembling a solid state electrochemical cell having an anode containing lithium as active anode material, an electrolyte comprising a complex of poly(ethylene oxide) and a lithium salt, and a composite cathode comprising manganese (IV) oxide, electrolyte material comprising a complex of poly(ethylene oxide) and a lithium salt, and an electronically conducting phase; (ii) discharging the cell under conditions of elevated temperature in the range of 100° C. to 150° C. to convert the manganese (IV) oxide into a second manganese compound; and (iii) then recharging the cell.

References Cited (Backward Citations)

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GB2122412A Cited
US4547440A Cited
EP0165827A1 Cited
GB2196785A Cited
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EP0279235A1 Cited
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EP0370684A1 Cited

USPTO Annuity & Maintenance Windows

Annuity Stage Window Opens Payment Deadline Surcharge Period Until Estimated Fee Status
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