Stator lamination with alignment structure for controlled skewing

Claim 2

In a skewed stator core of a dynamoelectric machine comprising a plurality of plate-type laminations, each of said laminations having a plurality of winding slots so that as said laminations are stacked in a first substantially axially aligned orientation said slots align with each other to facilitate the automatic placement therein of an electrically conductive winding, the improvement comprising means for positively mechanically constraining the stator laminations to thereby maintain their relative orientation in a first substantially axially aligned orientation to facilitate their winding, said constraining means having means for retaining the relative alignment of the laminations while permitting relative radial movement between it and said laminations as the laminations are moved from said first substantially axially aligned orientation to a second substantially skewed orientation.

Claim 3

The device of claim 1 wherein the constraining means comprises at least one alignment slot in each lamination distinct from the plurality of winding slots, and a bolt for insertion through said alignment slot.

Claim 4

The device of claim 2 wherein each of said alignment slots are radially elongated.

Claim 5

The device of claim 3 wherein said bolt is flatted along opposite sides thereof for sliding engagement with the sides of the elongated slots.

Claim 6

The device of claim 1 wherein the constraining means comprises at least one radial projection extending outwardly from the periphery of each of the laminations and a channel member for contacting the sides of said projections.

Claim 7

The device of claim 5 wherein said channel member has a channel extending along the length thereof, said channel having opposing sidewalls which are skewed a predetermined angle for contacting the sides of the radial projection, which are also skewed a predetermined angle.

Claim 8

The device of claim 6 wherein the laminations are skewed a pre-determined angle about the stator axis, the sides of the radial projection being formed at an angle so that as the channel member is moved to skew the laminations, the radial projection moves with respect to the channel member and remains physically restrained thereby through the course of said movement.

Claim 9

The device of claim 7 wherein the channel has a portion of its sidewalls in contact with substantially each side of substantially each of the radial projections as the laminations are skewed to thereby physically restrain each of said laminations.

Claim 10

The device of claim 8 wherein the channel has a mouth defined by the inner edge of each of its sidewalls, and wherein said mouth is at least part of the portion thereof in contact with substantially each side of substantially each of the radial projections as the laminations are skewed to thereby physically restrain said laminations.

Claim 11

The device of claim 9 wherein the sides of the radial projection are formed at such an angle so that as the laminations are skewed, the radial projections move radially and cant with respect to the channel, with the amount of radial movement and cant for each respective projection being accommodated by the angles of its sides so that at least a portion of each radial projection extends through the channel mouth and is physically restrained thereby.

Claim 12

In a skewed stator core of a dynamoelectric machine comprising a plurality of plate-type laminations, each of said laminations having a plurality of winding slots so that as said laminations are stacked in a first substantially axially aligned orientation said slots align with each other to facilitate the automatic placement therein of an electrically conductive winding, the improvement comprising at least one alignment slot distinct from the winding slots in each of said laminations, said alignment slots having means to receive an alignment bolt, said alignment slots and bolt co-acting for positively mechanically constraining said plurality of laminations in a substantially axially aligned orientation as the laminations are stacked to form the stator core in said first orientation and the slots and the bolt together have means to maintain said plurality of laminations, and the slots and bolt together have means to permit controlled relative movement between said laminations and said bolt as the laminations are moved into a second substantially skewed orientation so that said laminations fan out substantially regularly to thereby form a skewed stator core.

Claim 13

In a skewed stator core of a dynamoelectric machine comprising a plurality of plate-type laminations, each of said laminations having a plurality of winding slots so that as said laminations are stacked in a first substantially axially aligned orientation said slots align with each other to facilitate the automatic placement therein of an electrically conductive winding, the improvement comprising at least one alignment slot distinct from the winding slots in each of said laminations, said alignment slots having means to receive an alignment bolt, said alignment slots and bolt co-acting for positively mechanically constraining said plurality of laminations in a substantially axially aligned orientation as the laminations are stacked to form the stator core in said first orientation and the slots and the bolt together have means to maintain said plurality of laminations, and the slots and bolt together have means to permit controlled relative movement between said laminations and said bolt as the laminations are moved into a second substantially skewed orientation so that said laminations fan out substantially regularly to thereby form a skewed stator core.

Claim 14

The device of claim 11 wherein the alignment slots and bolt have means to permit controlled relative movement between the bolt and at least some of the laminations in a radial direction after said automatic placement therein of an electrically conductive winding.

Claim 15

The device of claim 12 wherein at least some of the slots are elongated, said elongation being oriented substantially radially.

Claim 16

The device of claim 13 wherein said bolt has one or more flats formed therealong, said flats being positioned to fit adjacent the sides of said elongations and thereby guide the bolt as it moves radially with respect to the laminations.

Claim 17

The device of claim 11 wherein each of said laminations is substantially identical, each of said alignment slots being substantially elliptical and oriented with their longer dimension being substantially radially aligned.

Claim 18

The device of claim 15 wherein the bolt has a pair of flats formed therealong, said flats being positioned to match and line up with the longer sides of the alignment slots to guide the bolt as it moves radially with respect to the laminations.

Claim 19

The device of claim 11 wherein each of said laminations has a pair of alignment slots, said slots being on substantially opposite sides of said laminations, and wherein a pair of alignment bolts are used.

Claim 20

In a skewed stator core for a dynamoelectric machine, said stator core comprising a plurality of plate-type laminations, each of said laminations having a plurality of winding slots so that as said laminations are stacked in a first substantially axially aligned orientation to form the stator core said slots align with each to facilitate the automatic placement therein of an electrically conductive winding, the improvement comprising a pair of alignment slots in each of said laminations, each of said slots having substantially rounded ends and a length greater than the corresponding dimension of each of a pair of associated alignment bolts, said slots being substantially radially oriented in their associated lamination and adapted to receive the alignment bolts to facilitate the assembly of a plurality of said laminations into a straight stator core, said straight stator core being adapted for winding by an automatic winding machine, and said slots and bolts thereby permitting controlled relative movement therebetween as opposing forces are applied to opposite ends of the bolts in a direction tangential to the core to thereby skew the wound stator core.

Claim 21

In a skewed stator core for a dynamoelectric machine, said stator core comprising a plurality of plate-type laminations, each of said laminations having a plurality of winding slots so that as said laminations are stacked in a first substantially axially aligned orientation to form the stator core said slots align with each to facilitate the automatic placement therein of an electrically conductive winding, the improvement comprising a pair of alignment slots in each of said laminations, each of said slots having substantially rounded ends and a length greater than the corresponding dimension of each of a pair of associated alignment bolts, said slots being substantially radially oriented in their associated lamination and adapted to receive the alignment bolts to facilitate the assembly of a plurality of said laminations into a straight stator core, said straight stator core being adapted for winding by an automatic winding machine, and said slots and bolts thereby permitting controlled relative movement therebetween as opposing forces are applied to opposite ends of the bolts in a direction tangential to the core to thereby skew the wound stator core.

Claim 22

The device of claim 10 wherein the bolts have a pair of flats formed along their length to substantially match and align with the sidewalls of the slots to facilitate relative sliding movement therebetween.

Claim 23

In a skewed stator core of a dynamoelectric machine comprising a plurality of plate-type laminations, each of said laminations having a plurality of winding slots so that as said laminations are stacked in a first substantially axially aligned orientation said slots align with each other to facilitate the automatic placement therein of an electrically conductive winding, the improvement comprising a pair of radial projections extending outwardly from the periphery of each of the laminations, the sides of the radial projection being formed at an angle, said projections being oriented at substantially opposite sides of the lamination and in substantially the same location from lamination to lamination so that said projections line up as a plurality of laminations are stacked together, and a pair of channel members, each of said channel members having a channel with angled sidewalls for continuously contacting the projections and mechanically containing them as the channel members are pivoted to thereby skew the laminations in a controlled manner.

Claim 24

In a skewed stator core of a dynamoelectric machine comprising a plurality of plate-type laminations, each of said laminations having a plurality of winding slots so that as said laminations are stacked in a first substantially axially aligned orientation said slots align with each other to facilitate the automatic placement therein of an electrically conductive winding, the improvement comprising a pair of radial projections extending outwardly from the periphery of each of the laminations, the sides of the radial projection being formed at an angle, said projections being oriented at substantially opposite sides of the lamination and in substantially the same location from lamination to lamination so that said projections line up as a plurality of laminations are stacked together, and a pair of channel members, each of said channel members having a channel with angled sidewalls for continuously contacting the projections and mechanically containing them as the channel members are pivoted to thereby skew the laminations in a controlled manner.