US5022111A
Expired / Lapsed
US
⏱️ 0.0 years remaining
Pressure reduction mattress
Assignee: ER Carpenter Co
•
Filing: 1990-06-29
•
Granted: 1991-06-11
•
Expires: 2010-06-29
Abstract
Abstract A laminated foam mattress for reducing or relieving the pressure exerted against a user of the mattress. The matress includes an upper and a lower layer of polyurethane foam each of which is laminated to a middle layer of a different polyurethane foam. The upper and lower layers feature a polyurethane foam which is of a higher density than the middle layer. The upper and lower layers also include a higher initial softness ratio than the middle layer. The middle layer has higher 5, 25 and 65% indentation load deflection values (ILD) than the corresponding ILD values for the upper and lower layers which is attributable to the firm support provided by the middle layer. The middle layer is preferably about twice as thick as the upper and lower layers. The upper and lower layers each include a checkerboard-like upper surface. The combination of layers provides for a reduction in pressure points especially in those areas most susceptible to skin ulcers such as the hip and heel. The combination of layers work together to provide firm, comfortable support while distributing loads both between the individual and the upper layer and between the lower layer and the underlying support structure.
Inventors
- 👤 William G. Fenner, Sr.
Bibliographic Details
Application Number
—
Jurisdiction
US
Data Source
google_patents
Last Synchronized
2026-11-07 09:22
CPC Classifications
A; A47; A47C; A47C27/00; A47C27/14; A47C27/142; A47C27/144; A47C27/146; A47C27/15
Claims Analysis
Total Claims: 24
Claim 1
Independent Claim
141 words
A mattress, comprising: a first layer of polyurethane foam material having a density of from about 2.30 to 2.70 lbs./ft 3 , said first layer having an upper surface and a lower surface; a second layer of polyurethane foam material having a density of from about 1.80 to 2.00 lbs/ft 3 , said second layer having an upper surface and a lower surface with the upper surface of said second layer being secured to the lower surface of said first layer; a third layer of polyurethane foam material having a density of from about 2.30 to 2.70 lbs/ft 3 , said third layer having an upper and a lower surface with said upper surface secured to the lower surface of said second layer; and said second layer having a higher indentation load deflection value than said first and said third layer.
Claim 2
Dependent Claim
141 words
A mattress, comprising: a first layer of polyurethane foam material having a density of from about 2.30 to 2.70 lbs./ft 3 , said first layer having an upper surface and a lower surface; a second layer of polyurethane foam material having a density of from about 1.80 to 2.00 lbs/ft 3 , said second layer having an upper surface and a lower surface with the upper surface of said second layer being secured to the lower surface of said first layer; a third layer of polyurethane foam material having a density of from about 2.30 to 2.70 lbs/ft 3 , said third layer having an upper and a lower surface with said upper surface secured to the lower surface of said second layer; and said second layer having a higher indentation load deflection value than said first and said third layer.
Claim 3
Dependent Claim
25 words
A mattress as recited in claim 1 wherein said first and third layers are formed of the same material and are essentially equal in thickness.
Claim 4
Dependent Claim
26 words
A mattress as recited in claim 2 wherein said second layer is essentially twice as thick as the individual thickness of said first and third layers.
Claim 5
Dependent Claim
29 words
A mattress as recited in claim 3 wherein said second layer is about 3 inches in thickness and said first and third layers are about 1.5 inches in thickness.
Claim 6
Dependent Claim
24 words
A mattress as recited in claim 1 wherein said first and third layers have a compression modulus ratio falling between about 2.70:1 to 3.3:1.
Claim 7
Dependent Claim
80 words
A mattress as recited in claim 5 wherein said first and third layers have 5% indentation load deflection between about 4 to 9, a 25% indentation load deflection between about 11 to 21 and a 65% indentation load deflection between about 30 to 70, and said second layer has a 5% indentation load deflection between about 26 to 38, a 25% indentation load deflection between about 39 to 49 and a 65% indentation load deflection between about 70 to 105.
Claim 8
Dependent Claim
24 words
A mattress as recited in claim 1 wherein said first and third layers have an initial softness ratio of between about 2.4:1 to 3.0:1.
Claim 9
Dependent Claim
69 words
A mattress as recited in claim 1 wherein said first and third layers have 5% indentation load deflection between about 4 to 9, a 25% indentation load deflection between about 30 to 70, and said second layer has a 5% indentation load deflection between about 26 to 38, a 25% indentation load deflection between about 39 to 49 and a 65% indentation load deflection between about 70 to 105.
Claim 10
Dependent Claim
24 words
A mattress as recited in claim 8 wherein said first and third layers have an initial softness ratio of between about 2.4:1 to 3.0:1.
Claim 11
Dependent Claim
33 words
A mattress as recited in claim 1 wherein said first and third layers have a compression modules of 2.7 or more and said second layer has a compression modules of less than 2.3.
Claim 12
Dependent Claim
58 words
A mattress as recited in claim 1 wherein the upper surface of said first layer and the lower surface of said third layer each have a plurality of depressions formed therein and said depressions being arranged in checkerboardlike fashion and each depression extending about 50% of the total thickness of the layer in which the depression is formed.
Claim 13
Dependent Claim
172 words
A mattress, comprising: a first layer formed of polyurethane foam having a 5% indentation load deflection between about 4 to 9, a 25% indentation load deflection between about 11 to 21 and a 65% indentation load deflection between about 30 to 70, said first layer having an upper and a lower surface; a second layer of polyurethane foam material having a 5% indentation load deflection between about 26 to 38, a 25% indentation load deflection between about 39 to 49 and a 65% indentation load deflection between about 70 to 105, said second layer having an upper surface secured to the lower surface of said first layer and a lower surface; a third layer of polyurethane foam material having a 5% indentation load deflection between about 4 to 9, a 25% indentation load deflection between about 11 to 21 and a 65% indentation load deflection between about 30 to 70, said third layer having an upper surface secured to the lower surface of said second layer as well as a lower surface.
Claim 14
Dependent Claim
172 words
A mattress, comprising: a first layer formed of polyurethane foam having a 5% indentation load deflection between about 4 to 9, a 25% indentation load deflection between about 11 to 21 and a 65% indentation load deflection between about 30 to 70, said first layer having an upper and a lower surface; a second layer of polyurethane foam material having a 5% indentation load deflection between about 26 to 38, a 25% indentation load deflection between about 39 to 49 and a 65% indentation load deflection between about 70 to 105, said second layer having an upper surface secured to the lower surface of said first layer and a lower surface; a third layer of polyurethane foam material having a 5% indentation load deflection between about 4 to 9, a 25% indentation load deflection between about 11 to 21 and a 65% indentation load deflection between about 30 to 70, said third layer having an upper surface secured to the lower surface of said second layer as well as a lower surface.
Claim 15
Dependent Claim
25 words
A mattress as recited in claim 12 wherein said first and third layers are formed of the same material and are essentially equal in thickness.
Claim 16
Dependent Claim
26 words
A mattress as recited in claim 12 wherein said second layer is essentially twice as thick as the individual thickness of said first and third layers.
Claim 17
Dependent Claim
38 words
A mattress as recited in claim 12 wherein said first and third layers have a compression modulus ratio falling between 2.7:1 to 3.3:1 and said base layer has a compression modulus ratio falling between about 1.9:1 to 2.1:1.
Claim 18
Dependent Claim
23 words
A mattress as recited in claim 12 wherein said first and third layers have an initial softness ratio between about 2.4:1 to 3.0:1.
Claim 19
Dependent Claim
47 words
A mattress as recited in claim 12 wherein said first and third layers feature a plurality of depressions formed therein and said depressions are arranged in checkerboard-like fashion with each depression extending about 50% of the total thickness of the layer in which the depression is formed.
Claim 20
Dependent Claim
187 words
A mattress, comprising: a first layer formed of a foam material, said first layer having an upper surface and a lower surface; a second layer formed of a foam material, said second layer having an upper surface and a lower surface, and the upper surface of said second layer being secured to the lower surface of said first layer; a third layer formed of a foam material, said third layer having an upper surface and a lower surface with the upper surface of said third layer being secured to the lower surface of said second layer; said first and third layers having a higher density and initial softness ratio than said second layer, and said first and third layers having lower indentation load deflection values than said second layer for deflections at 5, 25 and 65 percent; said first layer having a plurality of depressions formed in the upper surface of said first layer, said third layer having a plurality of depressions formed in the lower surface of said third layer, and the depressions formed in said first and third layers are arranged in a checkerboard-like sequence.
Claim 21
Dependent Claim
187 words
A mattress, comprising: a first layer formed of a foam material, said first layer having an upper surface and a lower surface; a second layer formed of a foam material, said second layer having an upper surface and a lower surface, and the upper surface of said second layer being secured to the lower surface of said first layer; a third layer formed of a foam material, said third layer having an upper surface and a lower surface with the upper surface of said third layer being secured to the lower surface of said second layer; said first and third layers having a higher density and initial softness ratio than said second layer, and said first and third layers having lower indentation load deflection values than said second layer for deflections at 5, 25 and 65 percent; said first layer having a plurality of depressions formed in the upper surface of said first layer, said third layer having a plurality of depressions formed in the lower surface of said third layer, and the depressions formed in said first and third layers are arranged in a checkerboard-like sequence.
Claim 22
Dependent Claim
33 words
A mattress, as recited in claim 18 wherein the depressions formed in said first and third layers extend for about 50% of the thickness of the layer in which the depressions are formed.
Claim 23
Dependent Claim
108 words
A mattress, comprising: a first layer of foam material having a density value and an indentation load deflection value; a second layer of foam material secured to said first layer and having a density value and an indentation load deflection value; a third layer of foam material secured to said second layer and having a density value and an indentation load deflection value; said indentation load deflection value of said first and said third layer being lower than the indentation load deflection value of said second layer; and said density value of said first and said third layer being higher than the density value of said second layer.
Claim 24
Dependent Claim
108 words
A mattress, comprising: a first layer of foam material having a density value and an indentation load deflection value; a second layer of foam material secured to said first layer and having a density value and an indentation load deflection value; a third layer of foam material secured to said second layer and having a density value and an indentation load deflection value; said indentation load deflection value of said first and said third layer being lower than the indentation load deflection value of said second layer; and said density value of said first and said third layer being higher than the density value of said second layer.
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USPTO Annuity & Maintenance Windows
| Annuity Stage | Window Opens | Payment Deadline | Surcharge Period Until | Estimated Fee | Status |
|---|---|---|---|---|---|
| 3.5 Years (Year 4) | 1994-06-10 | 1994-12-10 | 1995-06-11 | $2000.00 | Window Closed / Lapsed |
| 7.5 Years (Year 8) | 1998-06-10 | 1998-12-10 | 1999-06-11 | $3760.00 | Window Closed / Lapsed |
| 11.5 Years (Year 12) | 2002-06-10 | 2002-12-10 | 2003-06-11 | $7700.00 | Window Closed / Lapsed |